Section 8B - Repairs, Alterations & Rerating ( API 570 pg 64-67) Flashcards
- When weld build-up is performed in a corroded area, the:
A. Electrode strength must exceed the base metal strength
B. Surface irregularities should be ground smooth
C. Total repair depth is limited to 25% of the nominal pipe thickness
D. Total repair depth is limited to 50% of the nominal pipe thickness
B. Surface irregularities should be ground smooth
- Which of the following is considered a permanent repair to a piping system?
A. Insert flush welded patch
B. Full encirclement lap band
C. Non-metallic patch
D. Non-penetrating fillet patches
A. Insert flush welded patch
- An insert patch is installed on a class 3 pipe. Which is NOT an API 570 requirement?
A. Repair plan must be authorized by the Authorized Inspector.
B. Patch must have full-penetration groove welds
C. Corner radius on the patch must be at least 1”
D. Completed weld must be 100% inspected using either RT or UT
D. Completed weld must be 100% inspected using either RT or UT
- An insert patch is installed on a Class 2 pipe. Which is NOT an API 570 requirement?
A. Repair plan must be authorized by the Authorized Inspector.
B. Patch must have full-penetration groove welds
C. Corner radius on the patch must be at least twice the pipe’s thickness
D. Completed weld must be 100% inspected using either RT or UT
C. Corner radius on the patch must be at least twice the pipe’s thickness
- Which is NOT a requirement when installing an insert plate (flush patch) on a piping system?
A. The patch-to-pipe weld must have complete penetration and complete fusion
B. The patch must be rectangular (with rounded corners)
C. The patch must have rounded corners with a 1” minimum radius
D. Class 1 and Class 2 systems must be 100% inspected with either RT or UT
B. The patch must be rectangular (with rounded corners)
- Per API 570, what is the minimum allowed corner radius for an insert patch?
A. 1”
B. 2”
C. 3”
D. 6”
A. 1”
- Profile RT of a pipe shows a circ weld with significant internal corrosion. A non-welded clamp is placed/used. What significant factor should be considered in the design of the clamp?
A. Susceptibility to SCC
B. Pipe Class
C. Potential effects of axial forces
D. Clamp material must match the base material
C. Potential effects of axial forces
- Temporary non-welded repairs: (two answers - code conflict)
A. May remain in place indefinitely if approved by the Piping Engineer.
B. Must be authorized by the Owner/User
C. Must be replaced at the next opportunity
D. Must be made from materials with a yield stress less than 40,000 psi
A. May remain in place indefinitely if approved by the Piping Engineer.
C. Must be replaced at the next opportunity
- The procedures for pumping any leak sealing fluids used during leak repair shall be reviewed and approved by:
A. The Authorized Inspector
B. The piping Engineer
C. Both the Inspector & Engineer
D. Either the Inspector or Engineer
D. Either the Inspector or Engineer
- A bolted clamp at a flange begins to leak. What is a significant concern?
A. The potential for a gasket blow-out
B. Corrosion or stress corrosion cracking of the bolts
C. Fatigue cracking at flange face
D. Hydraulic pressure from the expansion of the leak sealing fluid
B. Corrosion or stress corrosion cracking of the bolts
- More information about making permanent and temporary piping repairs can be found in:
A. API 598
B. API 651
C. ASME B31.G
D. ASME PCC-2
D. ASME PCC-2
- All repair an alteration welding shall be performed in accordance with:
A. API 571
B. API 577
C. ASME Section IX
D. ASME B31.3
E. ASME B31.3 or the pipe’s construction code
E. ASME B31.3 or the pipe’s construction code
- Any welding conducted on in-service piping must be performed in accordance with:
A. API 571
B. API 577
C. API 579
D. API 2201
D. API 2201
- The Repair Organization shall use welders and welding procedures qualified in accordance with either the construction code or:
A. API 1104
B. ASME B31.1
C. ASME B31.3
D. AWS D1.1
C. ASME B31.3
- Who shall maintain records of the WPSs and WPQs that are used during repairs and alterations?
A. Maintenance Department
B. Owner/User
C. Authorized Inspection Agency
D. Repair Organization
D. Repair Organization