Module 7.2 Flashcards

1
Q

Who is responsible for tools?

A

The engineer themselves

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2
Q

Do some tools require extra training?

A

Yes some tools require extra training

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3
Q

How do you lubricate the screw on a vice?

A

Fully extend the jaw

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4
Q

How are drilling vices protected from the drill bit?

A

Placing Wood or steel down to stop the drill touching the wood

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5
Q

What must be done after every operation of the abrasive wheel?

A

Abrasive dust should be removed carefully

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6
Q

What must be ensured when lubricating the bearings on grinding wheel?

A

That no oil/grease comes in contact with the wheel

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7
Q

What must be kept out of motor drives?

A

Dust must be kept out

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8
Q

Do you have to be authorised to maintain motor drives?

A

Yes you do

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9
Q

How should precision measuring instruments be stored?

A

In a protective case

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10
Q
A
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11
Q

How should drill bits be stored?

A

On a drill bit stand

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12
Q

What two methods of tool control are commonly used?

A
  • Tool tags
  • Shadow boarding
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13
Q

Why must all tools be accounted for?

A

As any tools left on the aircraft are considered FOD. These can have catastrophic effect.

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14
Q

What must every tool have on it?

A

ID number

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15
Q

When should tools be calibrated?

A

Periodically, annually (stated by the OEM)

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16
Q

Name 3 materials an engineer may encounter.

A
  • Lubricants
  • Solvents
  • Sealants
  • Paint stripper
    etc.
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17
Q

What is required for every hazardous material?

A

MSDS

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18
Q

Where must sealants be stored?

A

Fridge/freezer to prevent curing

19
Q

When can you throw away two part sealants?

A

Fully cured before throwing away

20
Q

Do sealants have shelf life?

A

Yes they do. Before use these must be checked , to see if they are in date

21
Q

How should hazardous materials be stored?

A

In a lockable cabinet to control use

22
Q

What is a dimension?

A

A measurable height, width or depth

23
Q

What is the actual size?

A

The measured size

24
Q

What is a tolerance?

A

How much a dimension can vary

25
What are the two types of tolerance?
- Bi-lateral - Uni-lateral
26
What is a clearance fit?
A fit that allows for sliding or rotating
27
What is an interference fit?
A fit where the dimensions overlap
28
What is the allowance?
Min clearance space between two parts. Intentional difference between the max material dimensional limits of mating parts.
29
Name 4 of the workmanship standards.
- Duty of care towards self and others - Duty of care towards tools and equipment - Work to a high standard - Quality - Attitude - Skill of a craftsman - Product or result
30
What 3 things should be on a calibration label?
- Date of last test - Date of next test - Authorised signature
31
What should be done before use of a precision tool?
- Check dates - Approved by authorised person - Before use zero the tool correctly
32
What does an inventory control register do?
Specifies all tools that need periodic calibration
33
Who sets out the calibration intervals?
The tool manufacturer, OEM
34
How are torque wrenches tested before use?
Torque analyser
35
How are pressure gauges checked for calibration?
Via hydraulic pumps (Oil and water) or pressure generator (oil and gas)
36
What care should be taken with tools that are not regularly used?
Cleaned and re-lubricated after every use or to a schedule
37
How do you test a mircometer for conformity?
Placing a precision block between the anvil and spindle
38
If any precision tool is inaccurate (Suspected or found), what should be done?
Put the tool as unserviceable
39
Who provides specialist tools?
The maintenance organisation. They should provide all tools specialist or not.
40
How do you clean a plain wooden bench?
With a stiff brush
41
Which tool check is the most important?
The end of shift tool check
42
What is the nominal size of an item?
An approximate dimension that is used for general identification.
43
At what angle does a torque analyser apply force to a torque wrench to test its accuracy?
90 degrees