Module 3 - Section A: Demand Management Flashcards

1
Q

Demand Management

A

-function of recognizing all demands for goods/services to support marketplace

-involves prioritizing demand when supply is lacking

-proper demand management facilitates planning and use of resources for profitabe business results

-major source of input to both strategic planning and priority planning

-information is used to plan efficient physical distribution of outbound products based on promised dates of delivery, timing of inventory restocking, and shipments between plants

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1
Q

Trend Forecasting Models

A

-methods for forecasting sales data when a definite upward or downward pattern exists

-models include double exponential smoothing, regression, and triple smoothing

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2
Q

Demand Management Inputs

A
  1. customer pipeline information (prospective customers at various stages of sales cycle)
  2. customer information, including customer segment, purchase history, detailed product mix history, open orders, feedback
  3. internal demand (e.g. from R & D, trade shows, etc.)
  4. demand from subsidiaries and other business units
  5. demand from supply chain for replenishment
  6. external market info e.g. 3rd party industry analysis, data on competitor results, leading/lagging indictory from government stats.

CRM software can be used to secure more accurate insights into current needs/preference vs. relying on historical data and projections

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3
Q

Customer Relationship Management (CRM)

A

-marketing philosophy based on putting the customer first

-involves collection and analysis of information designed for sales and marketing decision support to understand/support existing/potential customer needs

-includes account management, catalog and order entry, payment processing, credits and adjustments, etc.

-main focus is formation of relationships with customers with intention of improving satisfaction and maximizing profits

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4
Q

Customer Service Life Cycle

A

-model that describes the customer relationship as having 4 phases: requirements, acquisition, owernship and retirement

-everything viewed through eyes of customer not supplier, but as customer progresses from phase to phase, level of service supplier provides adjusts accordingly

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5
Q

Value Perspective

A

-holds that quality must be judged, in part, by how well the characteristics of a particular product or service align with the needs of a specific

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6
Q

Consuming the Forecast

A

-process of reducing forecast by customer orders or other types of actual demands as they are received

-the adjustments yield the value of remaining forecast for each period

-ability to adjust forecast consumption

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7
Q

Order Fulfillment Lead Time

A

-average amount of time between customer’s order and customer’s receipt of delivery, this include every manufacturing or processing step in between

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8
Q

Available-to-Promise (ATP)

A

-1 of 2 types of order promising
-a way for orgs to provide a response to customer order inquiries
-in cases of MTS, orgs need to allocate the inventory for an order and calculate the delivery lead time
-in cases of MTO, orgs need to determine production lead time based on a schedule within the range of usable parts, materials, and resources to determine ATP

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9
Q

Capable-to-Promise (CTP)

A

-alternative form of ATP
-used when master production schedule for product is not able to accomodate a customer order from current or future inventory

-process of committing orders against available capacity as well as inventory

-employs finite-scheduling model of manufacturing system to determine when an item can be delivered

-objective is to reduce time spent by production planners in expediting orders and adjusting plans because of inaccurate delivery-date promises

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10
Q

Abnormal Demand

A

-demand in any period that is outside the limits established by management policy
-this demand may come from a new customer or from existing customers whose demand is increasing or decreasing

-concern for orgs because it has not been forecasted

-1st task is to check ATP data to see if order can be accomodated before making any commitment to customer, next is to determine impact of fulfilling this order on other customers’ orders

-is order financially attractive?
-does it represent a nonrecurring demand
-are customer’s order quantity and due date flexible?

-not all extraordinary requests are classified as abnormal demand e.g. large volume of spart parts orders or replacement of items broken

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11
Q

Stockout Probability

A

-probability of not having a stockout in any one ordering cycle, which begins at the time an order is placed and ends when the goods are placed in stock

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12
Q

Customer Satisfaction

A

-results of delivering good or service that meets customer requirements

-most common tool to measure this is surveys (poor return rate) or customer loyalty

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13
Q

Customer Service Level

A

-measure of delivery performance of finished goods or other cargo, usually expressed as percentage

-level of service and organizational commitment to attaining that service level varies by segment e.g. % of orders sent on or before promised delivery date may be higher for customers in the strategic importance segment

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14
Q

Plan-do-check-action model

A

-4 step process for quality improvement

Plan: plan to effect improvement is developed

Do: plan carried out, preferably on small scale

Check: effects of plan are observed

Action: results are studied to determine what was learned and what can be predicted

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15
Q

Quality Function Deployment (QFD)

A

-focused methodology for carefullly listening to voice of customer and effectively responding to customers needs and expectations

-also used to mitigate risk by listening closely to customer requirements and translating them into plans to produce specific products

-meta technique that brings together other techniques such as root cause analysis, current/target conditions

16
Q

Design for Manufacturability

A

-simplification of parts, products, and processes to improve quality and reduce manufacturing costs

goal is to design product that:
1. can be produced as quickly and efficiently as possible
2. meets fitness for use, quality product saleability requirements
3. meets cost criteria

17
Q

Design for manufacture and assembly

A

-product development approach that involves manufacturing function in initial stages of product design to ensure ease of manufacturing and assembly

18
Q

Design for service

A

-simplication of parts and processes to improve the after-sale service of a product

19
Q

Form-fit-function

A

-used to describe process of designing a part of product to meet or exceed performance requirements expected by customers

-quality function deployment concept

20
Q

Product configuration

A

-refers to current version of engineering diagrams and related documentation such as bills of material used by manufacturing to order material and make product

-if product requires engineering changes there needs to be a process in place to assess need for change, approve/reject it, and distribute new files/documents to all impacted parties