Metal Extraction Flashcards
What is the most important factor to consider when extracting metals
Cost
The raw materials must be as cheap as possible
Process must be cost efficient
Metal must be profitable to manufacture
What is an ore
A rock that contains enough metal to make extraction feasible
Very few metals are found……
Native ( uncombined with nature)
They must be mined, extracted from their ores before use
Iron is mainly extracted from which ore
Haematite
What is haematite
The main ore for extraction iron
What process extracts iron from haematite
Smelting in the blast furnace
What does smelting use
Relatively cheap raw materials
Eg iron ore, coke ( cheap form of carbon), air and limestone
What happens when iron is smelted
The iron ore is heated with coke in a blast of hot air, converts coke to carbon monoxide. This reduces the iron ore to iron. The limestone is added to remove the silicon dioxide impurities to form calcium silicate
What other metals can be extracted in a similar way to iron
Manganese and copper
Why can’t aluminium be extracted through smelting
T is too reactive to extract using reduction by carbon
What is the most common ore in aluminium
Bauxite (40-60% of aluminium oxide)
Bauxite is purified to ……
Pure alumina at the mine to save transportation costs
Why is bauxite purified to alumina at the mine
To save transportation costs
What is the alumina mixed with
Molten cryolite
What does the molten cryolite do to the alumina
Reduces the temp need to melt the pure alumina
Saves money on energy costs
What is the advantage of adding molten cryolite to the alumina
It reduces the temp needed to melt the pure alumina so saves money on energy costs
What happens to the molten alumina and cryolite mixture
Undergoes electrolysis to make pure aluminium at the carbon cathode
Where is the pure aluminium formed
At the carbon cathode
What mixture undergoes electrolysis in the extraction of aluminium
The molten alumina and cryolite mixture
In aluminium extraction, the released oxygen reacts with the anode to form
CO2
What is the major cost process in the extraction of aluminium
The anodes wear out fast so have to be replaced each month
How is aluminium removed from the reactor
By siphoning (sucking) the liquid into huge crucibles. Theses are emptied into molds and are cast
Why is titanium an important and valuable metal
Due to its hardness, high melting point and strength. It’s lighter and stronger than steel, does not corrode
What is the main ore in titanium
Rutile, Mainly formed of titanium oxide