MAKING Flashcards

1
Q

WHAT IS A CONTROL SYSTEM

A

when you need to repeat a task (template)

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2
Q

A CONTROL SYSTEM SHOULD BE……..

A
  • be used repeatedly without breaking
  • easy to use
  • quick and accurate
  • cheap
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3
Q

5 DIFFERENT CONTROL SYSTEMS

A
  • Template
  • Jig (drilling jig)
  • Pattern (casting)
  • Former (laminating)
  • Mould (vaccum)
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4
Q

RESTING- AND ADVANTAGES

A
  • using as little material as possible
  • reduces waste
  • saves money
  • redues energy
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5
Q

PEWTER CASTING

A
  • mould with a riser to let the air escape
  • melt the pewter with a hot air gun in a copper dish
  • pour into mould and cool it
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6
Q

DIE CASTING

A
  • pouring molten metal into a hydrolic system

- rams it into the split mould

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7
Q

SAND CASTING

A
  • wooden mold pressed into dsmp sand
  • add risers and put the two halves of the moulds together
  • pour molten metal
  • wait till cooled
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8
Q

CENTRE-LATHE- headstock

A

provides the power

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9
Q

CENTRE-LATHE- chuck

A

holds the work securely

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10
Q

CENTRE-LATHE- slides

A

allows the tool to be controlled when cutting

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11
Q

CENTRE-LATHE- tool post

A

HSS cutting tool in a cast-iron holder

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12
Q

CENTRE-LATHE- tailstock

A

holds the Jacobs chuck

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13
Q

CUTTING A THREAD

A

a way of joining metal bar and metal sheet/ block together, so that they can be taken apart again
-TEMPORARY FIXING

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14
Q

TAPPING

A
  1. taper
  2. second (intermediate)
  3. plug
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15
Q

TAPPING PROCESS

A
  1. drill hole (use tapping chart for size)
  2. put taper tap into tap wrench
  3. keep level and turn slowly
  4. do a “half a turn back”
  5. repeat with second and plug tap
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16
Q

ADVANTAGES OF POP-RIVETING

A
  • quick

- only need access form 1 side

17
Q

STEP 1 OF POP-RIVETING

A
  • mark holes with a centre punch drill

- make holes with pillar drill

18
Q

STEP 2 OF POP-RIVETING

A

-poprivet loaded in gun and fedthrough material

19
Q

STEP 3 OF POP-RIVETING

A

-when handle is squeeze, the poprivet pin is pulled into gun and lower piece is deformed

20
Q

STEP 4 OF POP-RIVETING

A

-when th epin is removed the pop rivet leaves a permenant joint between the metal

21
Q

TEST YOUR SELF ON THE PICTURES FLASH CARDS!

A

TEST YOUR SELF ON THE PICTURES FLASH CARDS!