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Control & Fanuc Alarm Codes 101 > Machine Operation and Configuration Errors 6## | EAGLE MACHINE INC. > Flashcards

Machine Operation and Configuration Errors 6## | EAGLE MACHINE INC. Flashcards

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1
Q

600 - INVALID START POSITION

A

The program attempted to start from an invalid position.

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2
Q

601 - TOOL MAGAZINE UNAVAILABLE

A

The tool magazine is not accessible or not initialized.

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3
Q

602 - MISSING HOME POSITION

A

The machine’s home position is not set or was lost.

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4
Q

603 - INVALID PROGRAM RESTART BLOCK

A

The block specified for program restart is invalid.

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5
Q

604 - MACHINE OVERLOAD DETECTED

A

Excessive load detected on the machine components.

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6
Q

605 - SAFETY DOOR NOT SECURED

A

The safety door is open or improperly latched.

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7
Q

606 - MISSING AXIS COORDINATE

A

One or more axis coordinates are not specified in the program.

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8
Q

607 - INCOMPATIBLE MACHINE MODE

A

The selected machine mode does not match the current operation.

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9
Q

608 - ILLEGAL AXIS LOCK

A

An axis lock command is not valid for the current configuration.

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10
Q

609 - AIR PRESSURE TOO HIGH

A

The air pressure exceeds the machine’s safe operating range.

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11
Q

610 - COOLANT SYSTEM FAILURE

A

The coolant system is not functioning properly or is disabled.

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12
Q

611 - CHIP CONVEYOR MOTOR FAULT

A

The chip conveyor motor is malfunctioning or overloaded.

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13
Q

612 - TOOL STORAGE LIMIT REACHED

A

The tool storage capacity has been exceeded.

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14
Q

613 - EMERGENCY STOP RESET REQUIRED

A

The emergency stop condition must be reset before continuing.

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15
Q

614 - MISSING WORK COORDINATE VALUE

A

A required work coordinate is not set in the program.

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16
Q

615 - INVALID SPINDLE ROTATION MODE

A

Spindle rotation settings are invalid for the current tool.

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17
Q

616 - TOOL MEASUREMENT FAILURE

A

The tool measurement process did not complete successfully.

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18
Q

617 - WORK OFFSET OUT OF RANGE

A

The work offset exceeds the allowable range.

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19
Q

618 - INVALID AXIS LIMITS

A

The programmed axis limits conflict with the machine configuration.

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20
Q

619 - POWER SUPPLY INTERRUPTED

A

The power supply to the machine was interrupted or unstable.

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21
Q

620 - TOOL CHANGER OUT OF POSITION

A

The tool changer is not in its proper position for operation.

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22
Q

621 - INVALID PROGRAM END CODE

A

The program lacks a valid ending command (e.g., M30).

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23
Q

622 - TEMPERATURE SENSOR ERROR

A

The temperature sensor detected abnormal readings.

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24
Q

623 - LUBRICATION SYSTEM FAILURE

A

The lubrication system is not functioning as required.

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25
Q

624 - GEARBOX FAULT DETECTED

A

The gearbox mechanism is malfunctioning or misaligned.

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26
Q

625 - TOOL OFFSET MEMORY FULL

A

No additional tool offset data can be stored.

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27
Q

626 - MISSING SPINDLE LOAD DATA

A

Spindle load parameters are required but not set.

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28
Q

627 - AXIS MISALIGNMENT DETECTED

A

One or more axes are misaligned or out of calibration.

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29
Q

628 - MISSING EMERGENCY STOP INPUT

A

The emergency stop signal is not properly connected or configured.

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30
Q

629 - INVALID PARAMETER RANGE

A

Machine parameters exceed their permissible range.

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31
Q

630 - COOLANT PRESSURE TOO LOW

A

The coolant pressure is below the safe operating threshold.

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32
Q

631 - TOOL HOLDER OVERHEATING

A

The tool holder temperature exceeds safe levels.

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33
Q

632 - INVALID MACHINE CONFIGURATION FILE

A

The machine configuration file is corrupted or missing.

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34
Q

633 - PARTS CATCHER INOPERABLE

A

The parts catcher mechanism failed to activate.

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35
Q

634 - TOOL POSITION OUT OF TOLERANCE

A

The tool position deviates beyond allowable tolerances.

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36
Q

635 - TOOL MAGAZINE SENSOR MALFUNCTION

A

Tool magazine sensors are not providing valid data.

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37
Q

636 - AIR LEAKAGE DETECTED

A

Excessive air leakage detected in the pneumatic system.

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38
Q

637 - AXIS DRIFT ERROR

A

An axis is moving unintentionally or without command.

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39
Q

638 - TOOL STORAGE MECHANISM BLOCKED

A

Obstruction detected in the tool storage system.

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40
Q

639 - MACHINE SHUTDOWN REQUIRED

A

The machine must be powered off due to a critical error.

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41
Q

640 - SUB-SPINDLE NOT SYNCHRONIZED

A

The sub-spindle is not synchronized with the main spindle.

42
Q

641 - ILLEGAL PROGRAM TERMINATION

A

The program terminated without completing properly.

43
Q

642 - INVALID AXIS COORDINATE ENTRY

A

The entered axis coordinates are improperly formatted.

44
Q

643 - TOOL CLAMP SENSOR FAILURE

A

The tool clamp sensor is not providing valid feedback.

45
Q

644 - WORKPIECE OUT OF POSITION

A

The workpiece is not correctly positioned on the table or fixture.

46
Q

645 - MISSING SUB-SPINDLE COMMAND

A

Required sub-spindle commands are not in the program.

47
Q

646 - INVALID THREADING PARAMETERS

A

Threading parameters conflict with machine settings.

48
Q

647 - TOOL RETURN POSITION ERROR

A

The tool failed to return to the programmed position.

49
Q

648 - TOOL PATH DEVIATION

A

Actual toolpath deviates beyond programmed tolerances.

50
Q

649 - MACHINE VIBRATION EXCESSIVE

A

Excessive vibration detected during operation.

51
Q

650 - INVALID CYCLE TIME ENTRY

A

The cycle time value is improperly formatted or out of range.

52
Q

651 - SPINDLE ORIENTATION TIMEOUT

A

Spindle orientation process exceeded the allowed time.

53
Q

652 - CHIP REMOVAL SYSTEM JAMMED

A

The chip removal system is blocked or not operational.

54
Q

653 - TOOL OFFSET DATA CORRUPT

A

Tool offset data in memory is corrupted or invalid.

55
Q

654 - MACHINE OVERHEATING

A

Machine components exceed safe operating temperatures.

56
Q

655 - TOOL LOADING CONFLICT

A

Tool loading data conflicts with the current tool setup.

57
Q

656 - PART DETECTION FAILURE

A

The part detection sensor is not providing valid feedback.

58
Q

657 - INVALID TOOL WEAR SETTINGS

A

Tool wear parameters are improperly configured.

59
Q

658 - MACHINE NOT CALIBRATED

A

Calibration data for the machine is missing or invalid.

60
Q

659 - TOOL HOLDER LOCK FAILURE

A

The tool holder locking mechanism failed to engage.

61
Q

660 - EXCESSIVE TOOL WEAR DETECTED

A

The tool wear monitoring system detected excessive wear.

62
Q

661 - TOOL CHANGER MOTOR OVERLOAD

A

The tool changer motor is overloaded or malfunctioning.

63
Q

662 - MACHINE START NOT PERMITTED

A

The machine is in a state that does not allow startup.

64
Q

663 - INVALID MACHINE RESET

A

The reset command did not complete successfully.

65
Q

664 - MULTI-SPINDLE SYNC ERROR

A

Spindles failed to synchronize during operation.

66
Q

665 - INVALID HOME POSITION

A

The programmed home position is invalid or misconfigured.

67
Q

666 - TOOL HOLDER MISMATCH

A

The tool holder does not match the specified configuration.

68
Q

667 - SUB-SPINDLE TEMPERATURE HIGH

A

The sub-spindle temperature exceeds safe levels.

69
Q

668 - TOOL INSPECTION FAILED

A

The tool inspection system detected an issue with the tool.

70
Q

669 - MISSING PARTS PROGRAM

A

The program for the specific part is not in memory.

71
Q

670 - TOOL POSITIONING TIMEOUT

A

The tool positioning process exceeded the allowed time.

72
Q

671 - INVALID AXIS FEEDBACK SIGNAL

A

The feedback signal from one or more axes is invalid.

73
Q

672 - WORKPIECE FIXTURE MISALIGNMENT

A

The fixture holding the workpiece is misaligned.

74
Q

673 - INVALID MACHINE TEMPERATURE DATA

A

Temperature readings from sensors are inconsistent or invalid.

75
Q

674 - LUBRICATION SYSTEM LOW LEVEL

A

Lubrication system fluid level is below safe limits.

76
Q

675 - MACHINE CONFIGURATION TIMEOUT

A

Configuration changes did not complete within the expected time.

77
Q

676 - TOOL HOLDER SENSOR NOT DETECTED

A

The sensor for the tool holder is not functioning.

78
Q

677 - PARTS LOADER FAILURE

A

The parts loader mechanism failed to operate correctly.

79
Q

678 - TOOL CHANGER ROTATION ERROR

A

The tool changer failed to rotate to the correct position.

80
Q

679 - SUB-SPINDLE POSITIONING ERROR

A

Sub-spindle failed to reach the programmed position.

81
Q

680 - PART CATCHER ACTIVATION FAILED

A

The part catcher mechanism failed to activate.

82
Q

681 - TOOL LOADING TIMEOUT

A

The tool loading process did not complete within the expected time.

83
Q

682 - MACHINE CONFIGURATION MISMATCH

A

The machine settings conflict with the loaded program.

84
Q

683 - MISSING TOOL MAGAZINE DATA

A

Tool magazine data is required but not set.

85
Q

684 - TOOL CHANGER POSITION MISALIGNMENT

A

Tool changer is not aligned with the spindle.

86
Q

685 - WORKPIECE SHIFT DETECTED

A

The workpiece has shifted out of its programmed position.

87
Q

686 - MULTI-AXIS INTERFERENCE DETECTED

A

Axes are interfering during simultaneous operation.

88
Q

687 - ILLEGAL POWER LOSS RECOVERY

A

Power loss recovery sequence is invalid or not configured.

89
Q

688 - TOOL HOLDER TEMPERATURE HIGH

A

Tool holder temperature exceeds safe limits.

90
Q

689 - INVALID WORK OFFSET VALUE

A

Work offset value is improperly formatted or exceeds limits.

91
Q

690 - MACHINE AXIS NOT ENABLED

A

One or more axes are not enabled for operation.

92
Q

691 - PARTS CATCHER SENSOR FAILURE

A

The sensor for the parts catcher mechanism is malfunctioning.

93
Q

692 - TOOL CHANGER COMMUNICATION FAILURE

A

Communication with the tool changer was lost.

94
Q

693 - TOOL WEAR MONITORING DISABLED

A

Tool wear monitoring system is not active.

95
Q

694 - MACHINE START CONDITIONS NOT MET

A

Startup conditions for the machine are not fulfilled.

96
Q

695 - INVALID AXIS ACCELERATION VALUE

A

Axis acceleration exceeds allowable limits.

97
Q

696 - TOOL OFFSET VALUE DUPLICATE

A

Duplicate tool offset values were detected in memory.

98
Q

697 - PART CATCHER FULL

A

The parts catcher is full and cannot accommodate additional parts.

99
Q

698 - INVALID WORKPIECE HEIGHT

A

Workpiece height exceeds machine capacity.

100
Q

699 - MACHINE VIBRATION SENSOR ERROR

A

The vibration sensor is not providing valid feedback.

Control & Fanuc Alarm Codes 101 (12 decks)

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