Advanced Machine Monitoring and Environmental Errors 7## | EAGLE MACHINE INC. Flashcards

1
Q

700 - ENVIRONMENTAL TEMPERATURE HIGH

A

The ambient temperature exceeds the safe operational range.

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2
Q

701 - TOOL MAGAZINE MOTOR FAILURE

A

Motor driving the tool magazine is not functioning correctly.

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3
Q

702 - SUB-SPINDLE LOAD IMBALANCE

A

Load imbalance detected in the sub-spindle.

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4
Q

703 - TOOL LENGTH SENSOR MALFUNCTION

A

Tool length sensor is providing incorrect readings.

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5
Q

704 - TOOL HOLDER LOCK OVERRIDE ACTIVE

A

Tool holder lock override is preventing normal operation.

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6
Q

705 - TOOL WEAR DATA CORRUPTED

A

Tool wear data in memory is invalid or corrupted.

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7
Q

706 - INVALID PARTS LOADER SEQUENCE

A

The sequence for parts loading is not properly configured.

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8
Q

707 - SUB-SPINDLE BRAKE FAILURE

A

Sub-spindle brake system failed to engage or release.

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9
Q

708 - INVALID COOLANT MIXTURE

A

Coolant concentration does not meet the machine’s requirements.

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10
Q

709 - WORKPIECE SIZE EXCEEDS MACHINE LIMITS

A

The size of the workpiece is too large for the machine.

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11
Q

710 - LUBRICATION INTERVAL NOT MAINTAINED

A

The lubrication interval was not met.

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12
Q

711 - TOOL LENGTH ADJUSTMENT TIMEOUT

A

Tool length adjustment process exceeded the allowable time.

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13
Q

712 - WORK ENVELOPE VIOLATION

A

Operation attempted outside the machine’s work envelope.

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14
Q

713 - TOOL HOLDER IDENTIFICATION MISMATCH

A

Tool holder ID does not match the programmed specifications.

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15
Q

714 - TOOL LIFE DATA NOT UPDATED

A

Tool life tracking data has not been updated.

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16
Q

715 - SUB-SPINDLE TORQUE EXCEEDED

A

Torque on the sub-spindle is beyond safe limits.

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17
Q

716 - WORKPIECE HEIGHT SENSOR FAILURE

A

The workpiece height sensor is not providing valid feedback.

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18
Q

717 - COOLANT TEMPERATURE OUT OF RANGE

A

Coolant temperature is outside the permissible range.

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19
Q

718 - PART LOADING TIME EXCEEDED

A

The part loading operation did not complete in the expected time.

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20
Q

719 - MACHINE CALIBRATION REQUIRED

A

Machine calibration is due or required for proper operation.

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21
Q

720 - TOOL STORAGE TEMPERATURE HIGH

A

Tool storage compartment temperature exceeds safe limits.

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22
Q

721 - MACHINE POWER SURGE DETECTED

A

A power surge was detected and interrupted the operation.

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23
Q

722 - INVALID PART DETECTION SETTINGS

A

Part detection parameters are incorrectly configured.

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24
Q

723 - WORKPIECE SHIFT SENSOR ERROR

A

The workpiece shift sensor is malfunctioning or not calibrated.

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25
Q

724 - TOOL MAGAZINE TEMPERATURE HIGH

A

The temperature in the tool magazine exceeds safe levels.

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26
Q

725 - SUB-SPINDLE MISALIGNMENT

A

The sub-spindle alignment is outside the permissible tolerance.

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27
Q

726 - MACHINE GROUNDING ISSUE

A

A grounding problem has been detected in the machine’s electrical system.

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28
Q

727 - TOOL STORAGE DATA MISMATCH

A

Tool storage data does not match the physical configuration.

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29
Q

728 - PARTS REMOVAL FAILURE

A

The parts removal system failed to operate correctly.

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30
Q

729 - TOOL CLAMPING PRESSURE LOW

A

The clamping pressure for the tool holder is insufficient.

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31
Q

730 - TOOL ROTATION MISALIGNMENT

A

Tool rotation is misaligned with programmed parameters.

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32
Q

731 - WORKPIECE VIBRATION DETECTED

A

Excessive vibration on the workpiece is affecting machining accuracy.

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33
Q

732 - SPINDLE MOTOR POWER LOSS

A

Power to the spindle motor was unexpectedly interrupted.

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34
Q

733 - INVALID TOOL PATH ENTRY

A

The tool path entry point does not align with the programmed sequence.

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35
Q

734 - TOOL MAGAZINE COMMUNICATION ERROR

A

Communication with the tool magazine controller was lost.

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36
Q

735 - INVALID COOLANT PRESSURE SENSOR READING

A

Coolant pressure sensor provides incorrect or fluctuating readings.

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37
Q

736 - MULTI-SPINDLE LOAD CONFLICT

A

Conflicting loads were detected across multiple spindles.

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38
Q

737 - TOOL ORIENTATION DATA MISSING

A

Tool orientation information is not provided or improperly formatted.

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39
Q

738 - TOOL EXCHANGE MISALIGNMENT

A

The tool exchange mechanism is misaligned or jammed.

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40
Q

739 - SUB-SPINDLE TEMPERATURE SENSOR ERROR

A

Sub-spindle temperature sensor is malfunctioning.

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41
Q

740 - INVALID TOOL STORAGE POSITION

A

Tool storage position exceeds allowable machine settings.

42
Q

741 - WORKPIECE TEMPERATURE OUT OF RANGE

A

The workpiece temperature exceeds safe machining limits.

43
Q

742 - AIR PRESSURE LEAKAGE DETECTED

A

Excessive air pressure leakage is detected in the pneumatic system.

44
Q

743 - TOOL CHANGER DOOR OPEN

A

Tool changer door is open and prevents operation.

45
Q

744 - INVALID PART ROTATION PARAMETERS

A

The part rotation values are incorrectly programmed.

46
Q

745 - TOOL LOADING POSITION ERROR

A

The tool loading system is not aligned correctly.

47
Q

746 - LUBRICATION SYSTEM PRESSURE LOW

A

The lubrication system pressure is insufficient for proper operation.

48
Q

747 - COOLANT SYSTEM PUMP FAILURE

A

The coolant pump is not operating or providing adequate flow.

49
Q

748 - INVALID THREAD DATA

A

Threading parameters are outside the permissible range.

50
Q

749 - TOOL MAGAZINE FULL

A

Tool magazine cannot accommodate additional tools.

51
Q

750 - TOOL HOLDER IDENTIFICATION TIMEOUT

A

Tool holder identification process did not complete.

52
Q

751 - WORKPIECE SHIFT OUT OF RANGE

A

Workpiece has shifted beyond acceptable tolerances.

53
Q

752 - TOOL WEAR MONITORING DISABLED

A

Tool wear monitoring system is inactive or not configured.

54
Q

753 - PARTS DETECTION TIMEOUT

A

The parts detection system did not respond in the expected time.

55
Q

754 - INVALID MULTI-TOOL CONFIGURATION

A

Configuration for multi-tool operation is not supported.

56
Q

755 - SUB-SPINDLE SPEED OUT OF RANGE

A

Sub-spindle speed exceeds safe operating limits.

57
Q

756 - INVALID COOLANT FLOW RATE

A

The coolant flow rate is below or exceeds the required parameters.

58
Q

757 - INVALID POWER SUPPLY VOLTAGE

A

Voltage supplied to the machine is outside permissible limits.

59
Q

758 - WORKPIECE ORIENTATION ERROR

A

The workpiece is not oriented correctly for machining.

60
Q

759 - TOOL WEAR LIMIT EXCEEDED

A

The tool wear limit has been reached or surpassed.

61
Q

760 - TOOL CLAMPING TIMEOUT

A

The tool clamping process exceeded the allowable time.

62
Q

761 - MACHINE FRAME VIBRATION DETECTED

A

Excessive vibration detected on the machine frame.

63
Q

762 - TOOL WEIGHT MISMATCH

A

The tool weight does not match the programmed values.

64
Q

763 - WORKPIECE TEMPERATURE SENSOR ERROR

A

Workpiece temperature sensor is malfunctioning.

65
Q

764 - TOOL STORAGE TEMPERATURE SENSOR ERROR

A

The temperature sensor in the tool storage is not functioning correctly.

66
Q

765 - COOLANT CONCENTRATION TOO LOW

A

Coolant concentration is insufficient for proper operation.

67
Q

766 - PARTS CATCHER MOTOR FAILURE

A

The motor driving the parts catcher system is malfunctioning.

68
Q

767 - TOOL DIAMETER OUT OF RANGE

A

Tool diameter exceeds the programmed or machine limits.

69
Q

768 - AIR PRESSURE SENSOR MALFUNCTION

A

Air pressure sensor is providing invalid readings.

70
Q

769 - PARTS LOADER ARM JAMMED

A

The parts loader arm is obstructed or jammed.

71
Q

770 - SUB-SPINDLE POWER LOSS

A

Power to the sub-spindle motor was unexpectedly interrupted.

72
Q

771 - INVALID THREADING SEQUENCE

A

Threading sequence is improperly programmed.

73
Q

772 - WORKPIECE HEIGHT OUT OF RANGE

A

The height of the workpiece exceeds machine limits.

74
Q

773 - MISSING SUB-SPINDLE OFFSET

A

Sub-spindle offset values are required but not provided.

75
Q

774 - TOOL CLAMP SENSOR ERROR

A

The sensor detecting tool clamping is malfunctioning.

76
Q

775 - INVALID WORK ENVELOPE PARAMETERS

A

Parameters defining the work envelope are incorrectly configured.

77
Q

776 - SPINDLE LOAD SENSOR MALFUNCTION

A

The spindle load sensor is providing invalid readings.

78
Q

777 - LUBRICATION SYSTEM FLOW INTERRUPTION

A

Lubrication system flow was interrupted unexpectedly.

79
Q

778 - MULTI-SPINDLE SYNC TIMEOUT

A

Multi-spindle synchronization process did not complete in time.

80
Q

779 - TOOL STORAGE MOTOR OVERLOAD

A

The motor driving the tool storage system is overloaded.

81
Q

780 - WORKPIECE WIDTH EXCEEDS LIMITS

A

Workpiece width is too large for the machine.

82
Q

781 - SUB-SPINDLE LOAD SENSOR ERROR

A

Sub-spindle load sensor is malfunctioning.

83
Q

782 - PART REMOVAL TIMEOUT

A

Part removal process exceeded the allowed time limit.

84
Q

783 - INVALID TOOL MAGAZINE SELECTION

A

The selected tool magazine configuration is not supported.

85
Q

784 - TOOL STORAGE ACCESS RESTRICTED

A

Tool storage access is restricted due to safety interlocks.

86
Q

785 - WORKPIECE TEMPERATURE WARNING

A

Workpiece temperature is approaching unsafe levels.

87
Q

786 - TOOL DIAMETER SENSOR ERROR

A

The tool diameter sensor is not functioning properly.

88
Q

787 - COOLANT TANK EMPTY

A

The coolant tank is empty and requires refilling.

89
Q

788 - PART ROTATION SENSOR MALFUNCTION

A

The sensor detecting part rotation is providing invalid data.

90
Q

789 - TOOL STORAGE JAMMED

A

Tool storage system is obstructed and cannot operate.

91
Q

790 - MACHINE GROUNDING CONNECTION LOST

A

Electrical grounding for the machine is not intact.

92
Q

791 - LUBRICATION SYSTEM AIR MIXTURE ERROR

A

Air is mixing improperly with lubrication fluid.

93
Q

792 - TOOL EXCHANGE SENSOR FAILURE

A

The sensor monitoring tool exchange is malfunctioning.

94
Q

793 - COOLANT LEAK DETECTED

A

Coolant leakage has been detected in the system.

95
Q

794 - SUB-SPINDLE ROTATION MISMATCH

A

Sub-spindle rotation direction does not match programmed values.

96
Q

795 - TOOL CLAMP RELEASE FAILURE

A

The tool clamp failed to release properly.

97
Q

796 - INVALID COOLANT TEMPERATURE SENSOR DATA

A

Coolant temperature sensor provides inconsistent readings.

98
Q

797 - WORKPIECE SHIFT DURING MACHINING

A

The workpiece shifted unexpectedly during machining operations.

99
Q

798 - INVALID TOOL OFFSET VALUE

A

Tool offset values exceed allowable machine parameters.

100
Q

799 - WORK ENVELOPE SENSOR MALFUNCTION

A

The sensor monitoring the work envelope is not functioning.