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Control & Fanuc Alarm Codes 101 > Specialized Diagnostic and Operational Errors 9## | EAGLE MACHINE INC. > Flashcards

Specialized Diagnostic and Operational Errors 9## | EAGLE MACHINE INC. Flashcards

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1
Q

900 - MACHINE READY SIGNAL NOT DETECTED

A

The machine is not signaling readiness to operate.

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2
Q

901 - TOOL MAGAZINE MOTOR TEMPERATURE HIGH

A

Tool magazine motor temperature exceeds safe limits.

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3
Q

902 - SUB-SPINDLE LOAD DATA MISSING

A

Load data for the sub-spindle is required but not provided.

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4
Q

903 - WORKPIECE CLAMP SENSOR DISCONNECTED

A

The sensor for workpiece clamping is not responding.

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5
Q

904 - COOLANT SYSTEM AIR MIXTURE ERROR

A

Air is improperly mixed with coolant in the system.

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6
Q

905 - TOOL HOLDER CLAMP OVERRIDE ACTIVE

A

Clamping override prevents proper operation of the tool holder.

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7
Q

906 - INVALID WORK ENVELOPE OFFSET

A

Work envelope offset values are out of range or not configured.

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8
Q

907 - SUB-SPINDLE SPEED OVERRIDE ERROR

A

Speed override settings conflict with sub-spindle parameters.

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9
Q

908 - LUBRICATION FLUID LEVEL HIGH

A

Lubrication fluid level exceeds the maximum allowable limit.

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10
Q

909 - TOOL STORAGE INDEX SENSOR FAILURE

A

Tool storage index sensor is malfunctioning.

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11
Q

910 - WORKPIECE WIDTH OUT OF TOLERANCE

A

The workpiece width is outside the programmed tolerance range.

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12
Q

911 - INVALID TOOL LIFE DATA ENTRY

A

Tool life data is improperly formatted or exceeds limits.

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13
Q

912 - TOOL MAGAZINE SENSOR TIMEOUT

A

The tool magazine sensor failed to provide feedback in the expected time.

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14
Q

913 - PARTS LOADER MOTOR OVERLOAD

A

Motor for the parts loader is operating under excessive load.

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15
Q

914 - COOLANT TANK TEMPERATURE TOO LOW

A

Coolant tank temperature is below the safe operating limit.

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16
Q

915 - TOOL CHANGER POSITION ERROR

A

The tool changer is not in the expected position.

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17
Q

916 - WORK ENVELOPE POSITION OUT OF RANGE

A

The workpiece position exceeds the defined work envelope.

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18
Q

917 - TOOL CLAMP SENSOR TIMEOUT

A

Tool clamp sensor failed to respond within the allowable time.

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19
Q

918 - AIR PRESSURE LEAK DETECTED

A

Leakage in the pneumatic system is greater than acceptable limits.

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20
Q

919 - SPINDLE SPEED OVERRIDE MISMATCH

A

Override settings conflict with the programmed spindle speed.

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21
Q

920 - TOOL PATH DATA NOT SYNCHRONIZED

A

Tool path data is out of sync with other machine parameters.

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22
Q

921 - WORKPIECE TEMPERATURE SENSOR MISALIGNMENT

A

The temperature sensor for the workpiece is improperly aligned.

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23
Q

922 - LUBRICATION SYSTEM CLOGGED

A

Blockage detected in the lubrication system.

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24
Q

923 - TOOL HOLDER ROTATION OVERRIDE ACTIVE

A

Rotation override is preventing normal tool holder operation.

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25
Q

924 - SUB-SPINDLE TORQUE OUT OF RANGE

A

Torque on the sub-spindle exceeds the programmed limits.

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26
Q

925 - INVALID COOLANT FLOW SETTINGS

A

Coolant flow parameters do not align with the machine configuration.

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27
Q

926 - TOOL WEAR COMPENSATION DATA MISSING

A

Compensation data for tool wear is required but not set.

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28
Q

927 - PART REMOVAL ARM JAMMED

A

The arm for removing parts is obstructed or not moving.

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29
Q

928 - WORKPIECE CLAMPING PRESSURE HIGH

A

Clamping pressure for the workpiece exceeds safe levels.

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30
Q

929 - TOOL LENGTH MEASUREMENT DATA INVALID

A

Tool length measurement data is improperly formatted.

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31
Q

930 - SUB-SPINDLE LOAD SENSOR TIMEOUT

A

The sub-spindle load sensor did not provide data in time.

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32
Q

931 - TOOL MAGAZINE ROTATION JAMMED

A

The tool magazine rotation mechanism is obstructed.

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33
Q

932 - INVALID THREAD PITCH ENTRY

A

Thread pitch entry conflicts with spindle speed and feedrate settings.

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34
Q

933 - TOOL HOLDER IDENTIFICATION FAILURE

A

The system failed to identify the tool holder properly.

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35
Q

934 - PARTS LOADER SENSOR ERROR

A

The sensor monitoring the parts loader is malfunctioning.

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36
Q

935 - WORK ENVELOPE MONITORING DISABLED

A

Monitoring of the work envelope is not active.

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37
Q

936 - LUBRICATION SYSTEM PUMP TIMEOUT

A

Lubrication pump operation exceeded the allowable time.

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38
Q

937 - TOOL PATH VELOCITY MISMATCH

A

Velocity along the tool path exceeds programmed tolerances.

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39
Q

938 - TOOL WEAR MONITORING TIMEOUT

A

Tool wear monitoring process did not complete within the expected time.

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40
Q

939 - COOLANT SYSTEM LEVEL SENSOR ERROR

A

Coolant level sensor provides inconsistent readings.

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41
Q

940 - TOOL OFFSET CONFIGURATION DUPLICATE

A

Duplicate tool offset configurations detected in memory.

42
Q

941 - SPINDLE ROTATION SENSOR TIMEOUT

A

Spindle rotation sensor did not respond within the allowable time.

43
Q

942 - PART DETECTION MISALIGNMENT

A

Part detection system is out of alignment or obstructed.

44
Q

943 - SUB-SPINDLE TEMPERATURE WARNING

A

Sub-spindle temperature is approaching unsafe levels.

45
Q

944 - TOOL STORAGE TEMPERATURE SENSOR TIMEOUT

A

Temperature sensor in tool storage failed to respond.

46
Q

945 - WORKPIECE OFFSET VALUE CONFLICT

A

Conflicting offset values for the workpiece were detected.

47
Q

946 - AIR SUPPLY PRESSURE WARNING

A

Air supply pressure is nearing unsafe limits.

48
Q

947 - COOLANT FLOW SENSOR OVERRIDE ACTIVE

A

Override on coolant flow sensor prevents normal operation.

49
Q

948 - LUBRICATION SYSTEM PUMP OVERLOAD

A

Pump is operating under an overload condition.

50
Q

949 - TOOL CLAMP PRESSURE WARNING

A

Tool clamping pressure is nearing unsafe limits.

51
Q

950 - WORKPIECE WIDTH EXCEEDS LIMITS

A

Workpiece width is beyond machine capabilities.

52
Q

951 - PART REMOVAL SYSTEM SENSOR ERROR

A

The sensor monitoring part removal is malfunctioning.

53
Q

952 - INVALID MULTI-SPINDLE CONFIGURATION

A

Configuration for multi-spindle operation is incompatible.

54
Q

953 - TOOL LENGTH OUT OF RANGE

A

Tool length exceeds the machine’s allowable limits.

55
Q

954 - WORKPIECE ROTATION SENSOR TIMEOUT

A

The workpiece rotation sensor did not respond in time.

56
Q

955 - TOOL WEIGHT SENSOR ERROR

A

Sensor monitoring tool weight is providing invalid data.

57
Q

956 - COOLANT MIXTURE SENSOR MALFUNCTION

A

Coolant mixture sensor is not providing valid feedback.

58
Q

957 - TOOL DIAMETER ENTRY INVALID

A

Tool diameter entry is not formatted correctly.

59
Q

958 - TOOL MAGAZINE LOCK SENSOR FAILURE

A

The lock sensor for the tool magazine is not responding.

60
Q

959 - WORK ENVELOPE POSITION WARNING

A

Work envelope position is nearing operational limits.

61
Q

960 - TOOL STORAGE MOTOR TIMEOUT

A

Tool storage motor did not complete its operation in time.

62
Q

961 - LUBRICATION SYSTEM RESERVOIR EMPTY

A

Lubrication reservoir is empty and requires refilling.

63
Q

962 - PARTS DETECTION DATA MISMATCH

A

Part detection data conflicts with programmed values.

64
Q

963 - TOOL HOLDER ALIGNMENT WARNING

A

Tool holder alignment is nearing unsafe tolerances.

65
Q

964 - SPINDLE LOAD MONITORING TIMEOUT

A

Spindle load monitoring process exceeded expected time.

66
Q

965 - TOOL CLAMPING PRESSURE EXCEEDED

A

Clamping pressure for the tool holder is above allowable limits.

67
Q

966 - COOLANT SYSTEM OVERFLOW DETECTED

A

Coolant overflow has occurred in the system.

68
Q

967 - TOOL EXCHANGE PROCESS INTERRUPTED

A

The tool exchange process was interrupted unexpectedly.

69
Q

968 - WORKPIECE HEIGHT SENSOR MISALIGNMENT

A

Workpiece height sensor is improperly aligned.

70
Q

969 - AIR PRESSURE SENSOR CALIBRATION REQUIRED

A

Sensor calibration is overdue.

71
Q

970 - TOOL STORAGE INDEX DATA MISSING

A

Indexing data for tool storage is not set.

72
Q

971 - INVALID THREADING SPEED

A

Speed for threading operations exceeds allowable limits.

73
Q

972 - TOOL STORAGE MOTOR OVERLOAD WARNING

A

Motor for tool storage is approaching overload limits.

74
Q

973 - WORKPIECE WIDTH SENSOR CALIBRATION ERROR

A

Width sensor calibration process failed.

75
Q

974 - TOOL HOLDER TEMPERATURE EXCEEDED

A

Tool holder temperature is beyond allowable limits.

76
Q

975 - COOLANT SYSTEM MIXTURE WARNING

A

Coolant mixture is nearing unsafe operational levels.

77
Q

976 - TOOL LENGTH COMPENSATION DUPLICATE

A

Duplicate length compensation values detected.

78
Q

977 - PART REMOVAL ARM SENSOR MALFUNCTION

A

The sensor monitoring the parts removal arm is malfunctioning.

79
Q

978 - TOOL MAGAZINE SENSOR MISALIGNMENT

A

Tool magazine sensor is improperly aligned.

80
Q

979 - LUBRICATION SYSTEM FLOW INTERRUPTION WARNING

A

Flow interruption in the lubrication system detected.

81
Q

980 - TOOL STORAGE LOCK OVERRIDE ACTIVE

A

Tool storage lock override prevents normal operation.

82
Q

981 - INVALID TOOL ROTATION DATA

A

Tool rotation data conflicts with programmed values.

83
Q

982 - COOLANT SYSTEM TEMPERATURE WARNING

A

Coolant temperature is nearing unsafe levels.

84
Q

983 - PARTS LOADER MOTOR TIMEOUT

A

Parts loader motor failed to respond in time.

85
Q

984 - SPINDLE ROTATION SPEED OUT OF RANGE

A

Spindle rotation speed exceeds machine limits.

86
Q

985 - TOOL WEIGHT SENSOR CALIBRATION ERROR

A

Tool weight sensor calibration process failed.

87
Q

986 - WORKPIECE TEMPERATURE MONITORING DISABLED

A

Temperature monitoring for the workpiece is inactive.

88
Q

987 - LUBRICATION SYSTEM PRESSURE WARNING

A

Lubrication pressure is nearing unsafe limits.

89
Q

988 - TOOL DIAMETER DATA CORRUPTED

A

Tool diameter data in memory is invalid.

90
Q

989 - SUB-SPINDLE ALIGNMENT FAILURE

A

Sub-spindle failed to align with the main spindle.

91
Q

990 - TOOL STORAGE LOCK FAILURE

A

Lock mechanism for tool storage is malfunctioning.

92
Q

991 - PART ROTATION ALIGNMENT WARNING

A

Part rotation is nearing alignment limits.

93
Q

992 - INVALID THREAD PITCH COMPENSATION

A

Thread pitch compensation exceeds allowable limits.

94
Q

993 - WORK ENVELOPE MONITORING TIMEOUT

A

Work envelope monitoring system failed to respond.

95
Q

994 - AIR SUPPLY INTERRUPTED DURING TOOL CHANGE

A

Air supply was interrupted during a tool change sequence.

96
Q

995 - COOLANT SYSTEM PRESSURE WARNING

A

Coolant pressure is nearing unsafe levels.

97
Q

996 - TOOL WEAR MONITORING SENSOR ERROR

A

Tool wear monitoring sensor is malfunctioning.

98
Q

997 - TOOL HOLDER LOCKING MECHANISM TIMEOUT

A

Locking mechanism did not complete in the expected time.

99
Q

998 - WORKPIECE HEIGHT WARNING

A

Workpiece height is nearing machine limits.

100
Q

999 - TOOL CLAMP MECHANISM OVERRIDE ACTIVE

A

Override on the tool clamp mechanism prevents normal operation.

101
Q

1000 - SYSTEM RESET REQUIRED

A

System reset is required to clear critical errors.

Control & Fanuc Alarm Codes 101 (12 decks)

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