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Control & Fanuc Alarm Codes 101 > Advanced Diagnostic and System Errors 8## | EAGLE MACHINE INC. > Flashcards

Advanced Diagnostic and System Errors 8## | EAGLE MACHINE INC. Flashcards

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1
Q

800 - TOOL ALIGNMENT FAILURE

A

Tool alignment is not within the programmed tolerances.

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2
Q

801 - TOOL STORAGE ACCESS BLOCKED

A

Tool storage cannot be accessed due to an obstruction.

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3
Q

802 - WORKPIECE CLAMPING PRESSURE LOW

A

Insufficient clamping pressure detected on the workpiece.

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4
Q

803 - INVALID WORKPIECE DIMENSIONS

A

Workpiece dimensions exceed machine capacity or programmed limits.

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5
Q

804 - TOOL CHANGER SENSOR DISCONNECTED

A

Tool changer sensor is disconnected or not responding.

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6
Q

805 - AIR SUPPLY PRESSURE OUT OF RANGE

A

Air supply pressure is above or below the safe operating range.

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7
Q

806 - COOLANT FLOW INTERRUPTED

A

Coolant flow stopped unexpectedly during operation.

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8
Q

807 - INVALID SUB-SPINDLE OFFSET VALUE

A

Sub-spindle offset is not within allowable parameters.

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9
Q

808 - TOOL POSITION MISALIGNMENT

A

Tool is not positioned as per the programmed parameters.

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10
Q

809 - WORKPIECE UNCLAMPED DURING OPERATION

A

Workpiece clamping mechanism released unexpectedly.

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11
Q

810 - LUBRICATION SYSTEM OVERLOAD

A

Lubrication pump is running at an overload condition.

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12
Q

811 - MACHINE RESET NOT COMPLETED

A

Machine reset process did not complete successfully.

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13
Q

812 - SPINDLE ROTATION SENSOR ERROR

A

Spindle rotation sensor is not providing valid feedback.

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14
Q

813 - TOOL HOLDER TEMPERATURE SENSOR ERROR

A

Tool holder temperature sensor malfunction detected.

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15
Q

814 - INVALID PROGRAM PARAMETERS

A

Program parameters do not meet the machine’s configuration.

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16
Q

815 - MULTI-SPINDLE LOAD UNBALANCED

A

Load distribution between spindles is uneven or exceeds tolerances.

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17
Q

816 - TOOL CHANGER DRIVE FAILURE

A

The drive mechanism for the tool changer is malfunctioning.

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18
Q

817 - SUB-SPINDLE ORIENTATION FAILURE

A

Sub-spindle orientation process did not complete successfully.

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19
Q

818 - TOOL STORAGE INDEX ERROR

A

Tool storage index position is incorrect or out of alignment.

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20
Q

819 - INVALID TOOL HOLDER CONFIGURATION

A

Tool holder configuration is not compatible with the tool data.

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21
Q

820 - COOLANT LEVEL SENSOR MALFUNCTION

A

Coolant level sensor is providing invalid readings.

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22
Q

821 - AIR SUPPLY INTERRUPTED

A

Air supply was unexpectedly interrupted during operation.

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23
Q

822 - LUBRICATION SYSTEM TEMPERATURE HIGH

A

Lubrication fluid temperature exceeds safe operating limits.

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24
Q

823 - WORK ENVELOPE EXCEEDED

A

Operation attempted outside the defined work envelope.

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25
Q

824 - TOOL MAGAZINE LOCK FAILURE

A

Tool magazine locking mechanism failed to engage or release.

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26
Q

825 - SUB-SPINDLE TORQUE LIMIT REACHED

A

Sub-spindle torque exceeds allowable limits.

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27
Q

826 - INVALID COOLANT SYSTEM CONFIGURATION

A

Coolant system parameters are not compatible with the machine settings.

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28
Q

827 - TOOL POSITION SENSOR ERROR

A

Tool position sensor is malfunctioning or disconnected.

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29
Q

828 - MACHINE FRAME MISALIGNMENT DETECTED

A

The machine frame is out of alignment or deformed.

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30
Q

829 - PART ROTATION TIMEOUT

A

Part rotation process exceeded the programmed time limit.

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31
Q

830 - MULTI-TOOL CONFIGURATION ERROR

A

Tool configuration for multi-tool operation is invalid.

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32
Q

831 - TOOL LENGTH DATA MISMATCH

A

Tool length data does not align with the actual tool measurement.

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33
Q

832 - WORKPIECE CLAMP SENSOR FAILURE

A

Sensor detecting workpiece clamping is not functioning.

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34
Q

833 - SUB-SPINDLE LOAD SENSOR OVERLOAD

A

Sub-spindle load sensor detects an overload condition.

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35
Q

834 - TOOL PATH DATA CORRUPTED

A

Tool path data in memory is invalid or corrupted.

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36
Q

835 - SPINDLE LOAD MONITORING DISABLED

A

Spindle load monitoring system is inactive or not configured.

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37
Q

836 - TOOL WEAR DATA NOT UPDATED

A

Tool wear data has not been updated during operation.

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38
Q

837 - WORKPIECE DIMENSIONS NOT SET

A

Dimensions for the workpiece are missing or improperly configured.

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39
Q

838 - COOLANT FLOW SENSOR ERROR

A

Coolant flow sensor is not providing valid feedback.

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40
Q

839 - INVALID SUB-SPINDLE TORQUE SETTINGS

A

Torque settings for the sub-spindle exceed allowable parameters.

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41
Q

840 - TOOL HOLDER ROTATION MISALIGNMENT

A

Tool holder rotation is not within programmed tolerances.

42
Q

841 - TOOL CHANGER ROTATION JAMMED

A

Tool changer rotation mechanism is obstructed.

43
Q

842 - AIR PRESSURE SENSOR NOT DETECTED

A

Air pressure sensor is disconnected or malfunctioning.

44
Q

843 - WORKPIECE VIBRATION SENSOR FAILURE

A

Workpiece vibration sensor is not providing valid data.

45
Q

844 - TOOL CLAMPING OVERRIDE NOT RESET

A

Tool clamping override is active and needs to be reset.

46
Q

845 - SUB-SPINDLE ROTATION OUT OF RANGE

A

Sub-spindle rotation speed exceeds safe operating limits.

47
Q

846 - COOLANT PUMP OVERLOAD

A

Coolant pump is running under overload conditions.

48
Q

847 - MACHINE POWER SUPPLY FLUCTUATION

A

Unstable power supply detected, affecting operation.

49
Q

848 - TOOL PATH VELOCITY OUT OF RANGE

A

Tool path velocity exceeds programmed tolerances.

50
Q

849 - MACHINE CONFIGURATION FILE MISSING

A

Machine configuration file is not found or corrupted.

51
Q

850 - TOOL EXCHANGE MECHANISM JAMMED

A

Tool exchange mechanism is obstructed or misaligned.

52
Q

851 - INVALID THREAD PARAMETERS

A

Threading parameters do not align with the programmed values.

53
Q

852 - WORKPIECE OFFSET EXCEEDED

A

Workpiece offset exceeds allowable limits.

54
Q

853 - COOLANT SYSTEM TEMPERATURE OUT OF RANGE

A

Coolant system temperature is too high or low.

55
Q

854 - TOOL HOLDER PRESSURE LOW

A

Clamping pressure for the tool holder is below safe levels.

56
Q

855 - INVALID SPINDLE SPEED OVERRIDE

A

Spindle speed override value is not supported.

57
Q

856 - TOOL STORAGE INDEX TIMEOUT

A

Tool storage indexing process exceeded the allowable time.

58
Q

857 - WORKPIECE WIDTH SENSOR ERROR

A

Width sensor is malfunctioning or providing invalid data.

59
Q

858 - TOOL OFFSET VALUE CONFLICT

A

Conflicting tool offset values detected in memory.

60
Q

859 - MACHINE BED TEMPERATURE HIGH

A

Machine bed temperature exceeds operational limits.

61
Q

860 - WORK ENVELOPE SENSOR NOT DETECTED

A

Sensor monitoring the work envelope is disconnected.

62
Q

861 - SUB-SPINDLE LOAD MISMATCH

A

Load on the sub-spindle does not match programmed values.

63
Q

862 - TOOL WEAR LIMIT NOT CONFIGURED

A

Tool wear limits are not set or improperly programmed.

64
Q

863 - WORKPIECE HEIGHT SENSOR NOT RESPONDING

A

Sensor detecting workpiece height is not functioning.

65
Q

864 - COOLANT SYSTEM SENSOR FAILURE

A

General failure detected in the coolant system sensors.

66
Q

865 - TOOL CHANGER POSITIONING TIMEOUT

A

Tool changer failed to reach the programmed position within the allowable time.

67
Q

866 - PART REMOVAL SYSTEM ERROR

A

The parts removal system is malfunctioning.

68
Q

867 - AIR SUPPLY INTERRUPTION DURING OPERATION

A

Air supply was interrupted unexpectedly.

69
Q

868 - TOOL DIAMETER SENSOR CALIBRATION ERROR

A

Tool diameter sensor calibration process failed.

70
Q

869 - MULTI-SPINDLE ALIGNMENT ERROR

A

Spindles are not properly aligned during synchronized operations.

71
Q

870 - TOOL WEAR SENSOR MALFUNCTION

A

Tool wear sensor is not providing valid data.

72
Q

871 - MACHINE TEMPERATURE SENSOR FAILURE

A

General failure in the machine’s temperature monitoring system.

73
Q

872 - WORKPIECE WIDTH OUT OF RANGE

A

Workpiece width exceeds allowable machine parameters.

74
Q

873 - TOOL STORAGE TEMPERATURE TOO LOW

A

Tool storage temperature is below operational limits.

75
Q

874 - COOLANT SYSTEM PUMP TIMEOUT

A

Coolant pump operation exceeded allowable time limits.

76
Q

875 - TOOL LOADING POSITION SENSOR ERROR

A

Tool loading position sensor is not providing valid feedback.

77
Q

876 - TOOL WEIGHT LIMIT EXCEEDED

A

Tool weight surpasses machine’s safe operating limits.

78
Q

877 - SPINDLE BRAKE OVERRIDE NOT RESET

A

Spindle brake override is active and must be reset.

79
Q

878 - INVALID THREAD PITCH VALUE

A

Thread pitch value conflicts with spindle and feedrate settings.

80
Q

879 - LUBRICATION SYSTEM OVERFLOW

A

Excess lubrication detected in the system.

81
Q

880 - TOOL CLAMP MECHANISM TEMPERATURE HIGH

A

Clamping mechanism temperature exceeds safe levels.

82
Q

881 - PART DETECTION SENSOR MISALIGNMENT

A

Part detection sensor is out of alignment or obstructed.

83
Q

882 - TOOL OFFSET DUPLICATE DETECTED

A

Duplicate tool offset values found in memory.

84
Q

883 - WORK ENVELOPE TEMPERATURE WARNING

A

Work envelope temperature is nearing unsafe levels.

85
Q

884 - TOOL STORAGE INDEX MISMATCH

A

Tool storage indexing data does not match programmed values.

86
Q

885 - PART ROTATION SENSOR TIMEOUT

A

Part rotation sensor did not respond within the expected time.

87
Q

886 - TOOL WEAR DATA MEMORY FULL

A

Memory allocated for tool wear data is full.

88
Q

887 - COOLANT SYSTEM LEAKAGE DETECTED

A

Coolant leakage found within the machine system.

89
Q

888 - MULTI-AXIS LOAD IMBALANCE

A

Load imbalance detected across multiple axes.

90
Q

889 - INVALID AXIS COMPENSATION VALUE

A

Axis compensation values exceed machine limits.

91
Q

890 - TOOL STORAGE MOTOR TEMPERATURE HIGH

A

Storage motor temperature exceeds safe operating levels.

92
Q

891 - AIR PRESSURE SENSOR TIMEOUT

A

Sensor failed to provide valid air pressure readings in time.

93
Q

892 - WORKPIECE ORIENTATION SENSOR ERROR

A

Workpiece orientation sensor is malfunctioning.

94
Q

893 - TOOL HOLDER CLAMP TIMEOUT

A

Clamping process for the tool holder exceeded allowable time.

95
Q

894 - SUB-SPINDLE ROTATION SENSOR FAILURE

A

Sub-spindle rotation sensor is not providing valid data.

96
Q

895 - TOOL CHANGER ROTATION OVERRIDE ACTIVE

A

Tool changer rotation override must be reset before operation.

97
Q

896 - COOLANT SYSTEM PRESSURE SENSOR FAILURE

A

Coolant system pressure sensor is malfunctioning.

98
Q

897 - PART LOADING SYSTEM JAMMED

A

The parts loading system is obstructed or misaligned.

99
Q

898 - TOOL CLAMP PRESSURE SENSOR ERROR

A

Clamping pressure sensor is not providing valid readings.

100
Q

899 - WORKPIECE TEMPERATURE SENSOR TIMEOUT

A

Temperature sensor for the workpiece did not respond within the expected time.

Control & Fanuc Alarm Codes 101 (12 decks)

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