L18 - Meat Packaging Flashcards
March 12
What is the purpose of packaging food?
- protect product from contamination
- prevent detioration
- provide info to consumer
- serve as a marketing tool
History of Packing
<1960s: packaged in bags or paper as boxed beef
1960+: vacuum packaged bags
1980s: Cryovac 8300 (20 pieces per minute)
1990s: Cryovac 8600 (30 pieces per minute)
Types of Packaging
- PVC overwrap
- Vacuum packaging
- Modified atmosphere packaging (MAP)
What does PVC stand for?
Polyvinyl chloride
Styrofoam tray with PVC
- uses oxygen permeable packaging film (saran)
- designed for maximum “bloom” and bright red color (retail)
- short shelf-life (3-4 days)
- not good for freezing
Vacuum packaging
- excludes oxygen
- dark/purple color
- long shelf life
- can freeze easily
- increased purge
Vacuum Packaging effects on microorganism growth
aerobic microorganisms cannot grow
LAB can grow (produce sour odor)
Skin-tight Vacuum Packaging
- uses a barrier film
- reduces purge
Cryovac TBG
TBG = taped bone guard
used for bone-in subprimals
Process of Modified Atmosphere Packaging
Process by which a mixture of gases of defined composition is either
1. flushed into a gas impermeable package containing meat
2. injected into a storage container in which meat is packaged into a highly gas permeable and moisture impermeable film
Advantages of MAP
- extend color and shelf-life
- good presentation (appearance)
- Does not compact the product
Disadvantages of MAP
- Leakers are difficult to identify
- Quality issues (Hiox-MAP and oxidation)
- Larger bulky package
- Expensive
Gases used in MAP
O2, CO2, N, CO
Oxygen
- prevents anaerobic spoilage
- 5% ideal to maintain OxyMb (higher=discoloration)
- potential quality defects w/ longer storage periods
Carbon dioxide
- bacteriostatic (extends lag)
- 15-20% concentration ideal (higher = discoloration)
Nitrogen
- filler gas
- 100% = brown discoloration
Carbon monoxide
- forms CarboxyMb (high thermal stability)
- Persistent pinking
- inhibits rancidity
- 0.4% GRAS
HiOx-MAP advantages
- high percentage of oxymyoglobin (cherry red)
- longer display color/shelf life (5-7 days color)
- CO2 to prevent microbial growth
Hi-Ox MAP disadvantages
- Premature browning at 71C
- Oxidation-related quality defects
CO-MAP Advantages vs Disadvantages
Advantage: meat stays pink for longer (14-21 days color life)
Disadvantage: Persistent pinking & CO-MAP can mask the discoloration of spoiled meat due to bacterial growth
Ultra LoOx MAP
- uses double layers (inside- O2 permeable, outside- O2 impermeable)
- minimizes oxidation during retail display
- 3-4 days color life after blooming
Gas concentrations per MAP
- HiOx (.2 CO2, .8 O2)
- Ultra-low Ox (.2 CO2, .8 N2)
- CO-MAP (.2 CO2, .79 N2, .04 CO)