Joining and Finishing Plastics Flashcards

1
Q

What are some Bolts called?

A

Machine Screws - must have threat over the entire length

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2
Q

What must Nuts do?

A

Match the same thread as the bolt and they come in a variety of types

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3
Q

What is a Washer used for?

A

Under the nut to protect the plastic surface

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4
Q

What is a sprung washer?

A

Stop the nut from vibrating loose

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5
Q

What are Female Threads?

A

Sometimes cut into one piece of plastic and a machine screw then used to hold plastic components together

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6
Q

How are plastic threads made?

A

Usually injected moulded

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7
Q

What is Hot Melt Glue used for?

A

Quick modelling but not final products

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8
Q

What is Epoxy Resin?

A

Very versatile but expensive adhesive
Sticks most clean dry materials
Resin and hardener mixed together and sets chemically

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9
Q

What is the most common type of solvent cement?

A

Dichloromethane - dissolves the surface of hard plastics eg. acrylic

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10
Q

What are examples of products that can be self finished?

A

Injection moulded products

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11
Q

How are Injection Moulded plastics self finished?

A

The mould that cuts the product is highly polished or textured ensuring the same surface is transferred onto each product

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12
Q

How are cut edges of plastic filed?

A

Smooth file

Wet and dry paper wetted with water

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13
Q

How are hard plastics polished?

A

Using metal polish by hand with a cloth

Compound applied using a buffing wheel

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14
Q

What are the problems with polishing compounds?

A

Easy to overheat the edge of the plastic (by pressing too hard on buffing wheel)
Can permanently damage

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15
Q

What are Smart Materials?

A

React to outside stimuli and change their properties as a result
eg. become different shapes/colours

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16
Q

What are Composites?

A

Made by joining two or more materials to gain new material that has desirable properties
eg. greater elasticity and strength

17
Q

What is a Smart Memory Alloy (SMA)?

A

Material that can remember it’s original shape

18
Q

What are examples of Smart Memory Alloy?

A

Nickel-Titanium
Copper-Zinc-Aluminium
Copper-Aluminium-Nickel

19
Q

What happens when an alloy is bent or twisted or the temperature is raised?

A

When bent /twisted = keeps it new shape until heated

Temp. raised = alloy returns to original shape

20
Q

What can SMAs be made in?

A

Wire form eg. smart wire

21
Q

What happens when a small electric current is passed through a smart wire?

A

It shrinks in length

22
Q

What happens when the electric current stops in the smart wire?

A

It returns it’s original size

23
Q

What is one application of smart wires?

A

Operating lightweight mechanisms