INDIABIX-PROCESS EQUIPMENT AND PLANT DESIGN Flashcards
Fresh water carrying pipelines in chemical industries are coloured with __________ color.
sea green
brown
yellow
red
sea green
Which of the following material is seldom used for pressure vessel construction ?
Rimmed still
Mild steel
Killed steel
Semi-killed steel
Rimmed still
The ratio of shear stress to shear strain is called
bulk modulus
shear modulus
modulus of rigidity
modulus of elasticity
shear modulus
25 per cent cut segmental baffle means that the baffle
height is 75% of the I.D. of the shell.
height is 25% of the I.D. of the shell.
spacing is 75% of its height.
width is 25% of its height.
height is 75% of the I.D. of the shell.
Liquid/petroleum fuel storage tanks are built underground (as in case of petrol pumps), when the storage capacity is less than __________ kilolitres.
20
30
45
85
45
Le/D for fully open globe value may be around
10
25
75
300
300
Lug support is
the most suitable for thick vertical vessel.
same as bracket support.
provided usually for vessels of much smaller height than skirt supported vessels.
all (a), (b) and (c).
all (a), (b) and (c).
Pick out the wrong statement pertaining to the use of valve tray, seive tray and bubble cap trays in continuous distillation column.
»>Bubble cap trays though most expensive are the best in situations, where low vapour rates is to be handled and a positive liquid seal is essential at all flow rates.
»>Murphree efficiency of all the three trays are nearly equal, however the peak efficiency is generally higher for seive and valve trays than the bubble cap.
»>Maintenance cost for valve and seive trays are comparatively more than bubble cap tray due to their relatively complicated construction features.
»>Valve trays have the highest turn down ratio (i.e. the ratio of the highest to the lowest vapour flow rates) and thus provides the maximum flexible operating range.
Maintenance cost for valve and sieve trays are comparatively more than bubble cap tray due to their relatively complicated construction features.
With increase in the number of shell passes, the value of FT
increases
decreases
remains same
remains same, only if the number of tube passes does not change.
increases
Holes of a sieve tray are arranged in triangular pitch of __________ times the hole diameter.
1.5 to 2
2.5 to 5
5 to 10
10 to 15
2.5 to 5
The stress developed in a material without any permanent set is called the
ultimate stress
yield stress
elastic limit
breaking stress
elastic limit
In a shell and tube heat exchanger, the ‘tube pitch’ is defined as the
O.D. of the tube for square pitch.
shortest distance between two adj acent tube holes.
shortest centre to centre distance between adjacent tubes.
none of these.
shortest centre to centre distance between adjacent tubes.
Which of the following is not a valid assumption in continuous binary distillation for calculating the number of equilibrium stages by Mc-Cabe-Thiele’s method ?
»Sensible heat changes for vapour & liquid are negligibly small.
»Reflux is not a saturated liquid.
»Molar latent heat of the two components are equal.
»Heat of mixing of normal liquid is assumed to be zero.
Reflux is not a saturated liquid.
The value of fouling factor depends upon the ____.
characteristic of process fluid.
velocity of process fluid containing suspended solids.
suspended solids in the fluid.
all (a), (b) and (c).
all (a), (b) and (c).
In a heat exchanger, shell side fluid velocity can be changed by changing the tube ___.
layout
pitch
both (a) & (b)
neither (a) nor (b)
both (a) & (b)
Where does the maximum tensile strength occur in a thick cylindrical vessel subjected to internal pressure ?
At the inner surface.
At the mid thickness of the cylindrical wall.
At the outer surface.
None of these.
At the inner surface.
It is not desirable to design a heat exchanger for LMTD correction factor, FT, of less than
0.99
0.95
0.80
0.55
0.80
A rivetted joint does not fail by __________ of rivets.
tearing
shearing
tearing of the plate across a row
none of these
none of these
Triangular pitch tube layout as compared to square pitch in a shell and tube heat exchanger ____.
>permits the use of less tubes in a given shell diameter.
>facilitates comparatively easier external cleaning because of large clearance.
>permits the use of more tubes in a given shell diameter.
>both (b) and (c).
permits the use of more tubes in a given shell diameter.
Bracket supports are the most suitable for supporting __________ vessels.
>thick walled vertical
>horizontal
>thin shperical (e.g. Horton sphere)
>none of these
thick walled vertical
In a multipass shell and tube heat exchanger, the shell side cross flow area does not depend upon __.
baffle spacing
clearance
pitch
none of these
none of these
Two iron pipes of the same nominal diameter but different schedule numbers will have the same ___.
inside diameter
outside diameter
wall thickness
none of these
inside diameter
Steam side heat transfer co-efficient for design consideration under ordinary condition can be assumed to be about __________ kcal/hr.m2.°C.
1250
2500
7500
15000
7500
Pick out the wrong statement.
»For all the cylindrical process vessels operating above atmospheric pressure, formed heads are used for closing the vessel.
»Fouling factor of river water is less than that of sea water.
»Risers provided in bubble cap trays in the distillation column facilitate the flow of both liquid and vapor.
»both (b) and (c).
both (b) and (c).
Lessing ring is formed by the addition of a partition across the centre of a raschig ring, which results in an area increase of about __________ percent.
5
20
35
55
20
In chemical process equipments, the conical bottom heads used, usually has an apex angle of
20°
40°
60°
80°
60°
Smaller sized packings are generally dumped to the packed columns, and the large ones of size greater than __________ mm are stacked individually, which provides better control over bed porosity and offers lower gas pressure drop.
25
50
75
150
75
Shell side heat transfer co-efficient in case of square pitch as compared to the triangular pitch under similar condition of fluid flow and tube size is __.
more
same
less
twice
less
Correct use of ‘factor of safety’ is very important in equipment design. It is defined as the ratio of the ____.
ultimate stress to breaking stress.
ultimate stress to working stress.
working stress to ultimate stress.
none of these.
ultimate stress to working stress.
The operating velocity in the absorption tower is usually 40-50% of the flooding velocity. Packed absorption towers are normally designed for a pressure drop of about __________ mm of water column per metre height of packing.
1-5
20-40
100-150
1000-1500
20-40
__________ tray arrangement is recommended for distillation column having diameter upto 4 ft.
Radial flow
Cross flow
Split flow
Cascade
Cross flow
What is the value of ‘q’ for saturated liquid feed to a distillation column ?
0
<1
1
>1
1
The main purpose of providing stepping on the trays is to ___.
increase the residence time.
decrease the pressure drop.
facilitate handling of large flow rate of liquid.
improve the flow condition
facilitate handling of large flow rate of liquid.
The ends of a cylinderical vessel can be closed by a head, which can be one of the four shapes. For the same thickness, choose the one which can withstand the highest pressure.
Flat plate
Hemispherical
Torispherical
Ellipsoidal
Ellipsoidal
For laminar flow (NRe < 2100) in steel pipe, the optimum inside pipe diameter is given by
Di, opt = 3 Q^0.36 ρ^0.18
Di, opt = 3.9 Q^0.45 . ρ^0.23
Di, opt = 7.6 Q^0.36 . ρ^0.9
Di, opt = 3 Q^0.36 . ρ^1.86 μ^0.08
Di, opt = 3 Q^0.36 ρ^0.18
Pick out the correct statement.
»When highly corrosive fluids are to be handled, the plate towers prove to be cheaper and easier to construct than packed tower.
»Packed towers are generally preferred over plate towers, if the liquids have a foaming tendency.
»The pressure drop through the packed towers is generally more than the pressure drop through plate towers designed for same duty.
»none of these.
Packed towers are generally preferred over plate towers, if the liquids have a foaming tendency.
Wall thickness of schedule 40 pipe as compared to that of schedule 80 pipe is ___.
more
less
same
cither (a) or (b); depends upon the I.D. of the pipe
less
Pick out the wrong statement pertaining to the design of a basket type evaporator.
>It is used for high viscosity liquor having large rate of scaling.
>The tube bundle is suspended on bracket.
>There is no central downtake.
>Downtake is formed by the annular space between the bundle and the shell.
It is used for high viscosity liquor having large rate of scaling.
Pick out the wrong statement pertaining to the design of the bubble cap tray of a distillation column to give stable operation and even vapour distribution.
»The pressure drop due to the caps & slots and the static submergence should be as high as practicable for reasonable operation.
»Tendency towards stable operation is increased by increasing the skirt clearance of the caps, lowering the rate of liquid flow per unit plate width or increasing the spacing between the caps.
»The dimensionless ratio of liquid gradient to pressure drop head caused by the bubble cap assembly should be less than 0.4.
»none of these.
none of these.
Speed of the drum of the rotary vacuum filter normally ranges from __________ rpm.
0.1 to 2
5 to 7
3 to 8
8 to 15
0.1 to 2
A stuffing box is used for
»absorbing the contraction/expansion of pipeline due to temperature changes.
»prevention of fluid leakage around moving parts.
»facilitating smooth opening and closing of a valve.
»reducing the resistance of fluid flow.
prevention of fluid leakage around moving parts.
Pressure drop (Δp) and the superficial gas mass velocity (G) in case of packed absorption tower operating in the preloading range are related as
Δp = G
Δp = G^0.5
Δp = G^2
Δp = 1/G^0.6
Δp = G^2
Pick out the wrong statement.
»>In an agitated vertical cylinderical reaction vessel, the
ratio of liquid depth to tank diameter (i.e. the filling ratio) recommended for most purposes is 1.
»>filling ratio for dispersing gas in a liquid is 2 for sufficiently long contact period.
»>flat bottom and conical bottom vessels have low agitation efficiency for agitation of heavy solids in liquids.
»>dished bottom vessel has very high power consumption.
dished bottom vessel has very high power consumption.
Needle valves are generally not used for ____
very large diameter pipes.
high pressure throttling service.
very accurate flow control.
smaller sizes of pipe.
very large diameter pipes.
Height equivalent to a theoretical plate (HETP) is the height of packing that will give the same separation as one theoretical plate in gas-liquid mass transfer operations like distillation, absorption/stripping and humidification/dehumidification. HETP which is experimentally determined, depends upon the ______
flow rates of each fluid.
type and size of packing.
concentration of each fluid.
all a, b & c.
all a, b & c.
Pick out the wrong statement.
»Safety valves are provided in heat exchangers for removal of non-conden-sables.
»Liquid metals and dowtherm are used for very high temperature heating.
»In a shell and tube heat exchanger, high pressure fluid is generally routed through the tube.
»A loop seal or U-seal is provided in a vertical condenser sub-cooler to prevent quick draining of the condensate.
Safety valves are provided in heat exchangers for removal of non-conden-sables.
A head comprises of straight flange section, corner torus, section and central dished section. Crown radius and knuckle radius in a head is related respectively to the ___
»>central dished section and corner torus section.
»>corner torus section and central dished section.
»>central dished section and straight flange section.
»>straight flange section and corner torus section.
central dished section and corner torus section.
Which of the following is used to set the diameter of the distillation column ?
»Number of theoretical plates.
»Static submergence.
»Allowable vapor velocity.
»Length of straight rectangular weir on cross-flow tray.
Allowable vapor velocity.
Ponchon Savarit method is based on the use of enthalpy concentration diagram, which contains the bubble point curve (saturated liquid curve), dew point curve (saturated vapour curve) and equilibrium tie lines. As compared to McCabe-Thiele’s method, this method
»>is more accurate in finding the number of equilibrium stages.
»>accounts for the enthalpy changes in the process.
»>facilitates direct calculation of heat load on reboiler & condenser from, the diagram used in this method.
»>all ‘a’, ‘b’ & ‘c’.
all ‘a’, ‘b’ & ‘c’.
The optimum size ratio for two mixed reactors in series depends on the kinetics of the reaction and the conversion level. For reaction orders more than one, the
»>equal sized reactors are the best.
»>smaller reactor should come first.
»>larger reactor should come first.
»>none of these.
smaller reactor should come first.
In a shell and tube heat exchanger, tube side __________ of the mass velocity.
a.) heat transfer co-efficient is proportional to 0.8th power
b.) pressure drop is proportional to the square
c.) both ‘a’ & ‘b’
d.) neither ‘a’ nor ‘b’
c.) both ‘a’ & ‘b’
Which of the following is not a graphical method (but is an analytical method) for the calculation of theoretical number of stages in case of continuous binary distillation?
Sorel-Lewis method.
McCabe-Thiele’s method.
Ponchon-Savarit method.
none of these.
Sorel-Lewis method
Saddle supports are used for supporting __________ vessels.
horizontal cylindrical
tall vertical
thick walled vertical
thick spherical
horizontal cylindrical
The diameter of a propeller agitator used in agitation tank ranges from __________ percent of the tank diameter and its peripherial speed is normally 300 to 500 metres/minute.
5 to 10
15 to 30
40 to 50
55 to 75
15 to 30
Optimum reflux ratio in a continuous distillation column is determined by the ____.
a.) maximum permissible vapour velocity.
b.) flooding limit of the column.
c.) total cost consideration (fixed cost of the column plus the cooling water & steam cost).
d.) none of these.
c.) total cost consideration (fixed cost of the column plus the cooling water & steam cost).
Minimum recommended baffle spacing in a shell and tube heat exchanger is about (where, D = shell diameter )
0.2 D
0.5 D
0.66 D
0.80 D
0.2 D
__________ strain is measured using a ‘strain rosetter’.
Volumetric
Shear
Linear
none of these
Linear
Thin spherical shells subjected to internal pressure, develop __________ stresses.
radial
circumferential
both (a) & (b)
neither (a) nor (b)
radial
With increase in the reflux ratio for a fixed production from a continuous binary distillation column, the __________ decreases.
fixed charges initially
running cost of cooling water for condenser
vapour & liquid load both
running cost of steam for reboiler
fixed charges initially
The slope of operating line in the rectifying section of a distillation column is unity, if the reflux ratio is
0
∞
1
minimum
∞
Vertical vessels are not supported by
brackets
skirts
columns
saddles
saddles
With increase in pressure drop (for a given particle size), the dust collection efficiency of a cyclone separator will
increase
decrease
remain unaffected
increase or decrease depending on the nature of the dust.
increase
Spherical shaped pressure vessel is considered to be the most ideal, because it can
a) withstand higher pressure for a given metallic shell thickness.
b) be fabricated very easily.
c) be designed without wind load considerations.
d) be supported very easily.
a) withstand higher pressure for a given metallic shell thickness.
An adequate clearance between the tray and the shell wall of a distillation column is provided to
a) drain the liquid from the tray when the unit is not in operation.
b) allow for thermal expansion and facilitate installation.
c) avoid back-trapping.
d) none of these.
b) allow for thermal expansion and facilitate installation.
Overall tray efficiency of a distillation column is the ratio of the number of _____
a) overall gas transfer units to the number of ideal trays required.
b) ideal trays required to the number of real trays required.
c) real trays required to the number of ideal trays required.
d) none of these.
b) ideal trays required to the number of real trays required.
In a __________ rivetted joint, the rivets in the various rows are opposite to each other.
zig-zag
chain
diamond
none of these
chain
LMTD correction factor is used in heat exchanger design for
double pipe heat exchanger.
multipass shell and tube heat exchanger.
fouling fluids.
counter flow of hot and cold fluids.
multipass shell and tube heat exchanger.
Floating head heat exchangers are used for the
a) heat transfer between corrosive fluids.
b) cases where temperature difference between the shell and the tubes is more (>50°C).
c) co-current heat transfer systems.
d) counter-current heat transfer systems.
b) cases where temperature difference between the shell and the tubes is more (>50°C).
Compensation against openings in process vessels for giving inlet and outlet connections, for providing sight glasses and manholes etc. is provided for strength and rigidity. The most efficient type of compensation is of __________ type.
nozzle or rim
flared out
fluid in
ring plate
nozzle or rim
Thickness of the frame of a plate and frame filter as compared to that of plates is
less
same
more
either (a) or (b)
more
Rivets are generally specified by the
head diameter
shank diameter
overall length
none of these
shank diameter
Tube wall thickness depends on the cor-rosiveness of the fluids and their operating pressure & temperature and is specified by Birmingham wire gauge (B.W.G)-a number which varies from 8 to 18 with the numbers 14 and 16 being more commonly used. Outside diameter of tubes varies from about 15 to 50 mm; however a tube of less than __________ mm outside diameter is generally not recommended for fouling fluids.
16
19
28
38
19
In a shell and tube heat exchanger, the overall heat transfer co-efficient is proportional to the tube side (volumetric flow rate)0.8. This is valid, only when the ratio of the tube side film resistance to the total resistance is almost equal to
∞
1
20.8
2
1
Which of the following types of reactors is the safest from operation point of view ?
A vapor phase reactor.
Pot type reactor.
A liquid phase reactor.
A liquid phase catalytic reactor.
A vapor phase reactor.
The LMTD correction factor (FT) is applied in __________ heat exchangers.
1-1 cocurrent
double pipe
all multipass
all (involving liquid/liquid heat transfer)
all multipass
In a bag filter, the pressure drop increases directly as the
a) density of the gas, but is independent of the viscosity of the gas.
b) density of the gas and inversely as viscosity of the gas.
c) viscosity of the gas and inversely as density of the gas.
d) none of these.
b) density of the gas and inversely as viscosity of the gas.
The design stress, which is more than the damaging stress, is the least unit stress that will render a member unfit for service before the end of its normal life. The design stress factor or factor of safety indicates the margin between design stress and the __________ stress.
working
damaging
allowable
none of these
damaging
Factor of safety (i.e., overdesign factor) in heat transfer equipments is about __________ percent more than the actual/theoretical design factor.
5-10
15-20
30-35
35-40
15-20
In actual operation of distillation column, the vapour is not distributed uniformly among the bubble caps, primarily because of the
liquid gradient on the tray.
lower skirt clearance.
lower static submergence.
small downcomer liquid seal.
liquid gradient on the tray.
In a shell and tube heat exchanger, triangular pitch arrangement as compared to square pitch arrangement
a) results in higher shell side pressure drop.
b) can accommodate less number of tubes for a given shell diameter.
c) facilitates easier shell side cleaning; hence is more suitable for handling high dirt factor shell side fluid.
d) creates relatively lower turbulence on the shell side resulting in lower shell side heat transfer co-efficient.
a) results in higher shell side pressure drop.
Pick out the WRONG statement about routing of fluids in a shell and tube heat exchanger.
a) The corrosive and fouling fluid should be preferably routed through the tubes.
b) The viscous fluid should be routed through the shell side.
c) Lower flow rate fluid should be routed through the shell side.
d) Higher pressure fluid stream should be routed through the shell side.
d) Higher pressure fluid stream should be routed through the shell side.
Pick out the WRONG statement
A) In a flanged and standard dished head, the crown radius is ≤ shell outside diameter.
B) In a flanged and shallow dished head, the crown radius is > shell outside diameter.
C) Flat head covers are most suitable for larger vessels operating at very high pressure.
D) Flanged only head is a type of flat head in which gradual change in the shape at the centre results in reduced local stresses.
C) Flat head covers are most suitable for larger vessels operating at very high pressure.
Pick out the WRONG statement pertaining to the design of a horizontal tube evaporator.
A) It is unsuitable for concentrating those liquids, which form a scale or deposit salt.
B) It is suitable for process, in which the final product is a liquor instead of solid.
C) Its usual dimensions are: tube dia = 2-3 cms; evaporator body dia = 1-4 metres and evaporator height = 2.5-4 metres.
D) Liquor flows inside the tube, while the steam is outside submerging the tube.
D) Liquor flows inside the tube, while the steam is outside submerging the tube.
Steam is preferred to be used as a heating medium in heat exchangers, because of its
low cost.
high latent heat.
non-corrosive condensate.
high film co-efficient.
high latent heat.
__________ shapedroof is the most commonly used roof for cylinderical storage tanks.
Conical
Flat
Dome
Umbrella
Conical
Pick out the WRONG statement pertaining to ‘Horton sphere’ used for the storage of liquid ammonia.
A) Diameter of Horton sphere is normally 6 to 25 metres and it is supported by 6 to 12 nos. tubular or rolled section column.
B) Thickness of spherical shell is half that of the cylinderical vessel under same operating pressure condition. Besides, the ratio of surface area to volume is less for sphere than any other shape ; hence insulation required is less.
C) Horton sphere is used for the storage of gases and volatile liquid at a moderate pressure of 1 to 10 kg/cm2 .
D) Horton sphere is used for the storage of liquid at sub-zero temperature at very high pressure upto 200 kg/cm2 .
D) Horton sphere is used for the storage of liquid at sub-zero temperature at very high pressure upto 200 kg/cm2 .