Crankshaft and Related Components Fundamentals Flashcards

1
Q

Crankshaft Nose

A

Usually at the front of shaft and is a mounting surface for the gear and vibration damper/hub

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2
Q

Crankshaft Journal

A

Are the load bearing surfaces of the crankshaft, has main and rod journals

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3
Q

Crankshaft Throw

A

The distance from the centerline of the main to the centerline of the rod

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4
Q

Crankshaft Web

A

Connects the main and rod journals to form the throw of the crank

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5
Q

Crankshaft Fillet

A

A rounded corner between the journal and the web, helps reduce stress of crank compared to square corners

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6
Q

Crankshaft Counterweight

A

Masses of metal located opposite the rod journals

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7
Q

Crankshaft Flange

A

Usually located on rear of crank and is the mounting surface for the flywheel

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8
Q

Crankshaft Oil Passages

A

Internal drillings in the crank that provide a path for oil to flow from the main journals to the rod journals

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9
Q

Crankshafts are usually manufactured in one of what two ways?

A
  1. Casting

2. Forging

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10
Q

What method is commonly used to harden crankshaft journals?

A

Induction Hardening - heated by electromagnetic induction and then quenched

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11
Q

Diesel engine crankshafts are usually manufactured from?

A

Forged Alloy Steel

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12
Q

The relative position of throws on a crank are determined based on what factors?

A

Number and Arrangement of cylinders
Firing order
Engine balance
Main bearing loads

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13
Q

Nitriding

A

A chemical surface treatment that may be used to harden the journal surfaces

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14
Q

Some of the effects of an unbalance engine are?

A

Run rough with excessive vibration and stress on components

Have reduced mechanical efficiency

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15
Q

Inertia forces

A

Forces created by the acceleration and deceleration of the piston and con rod assembly

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16
Q

Inertia forces are greatest at?

A

TDC & BDC

17
Q

Unbalanced couple

A

The result of two forces acting in opposite directions and in different planes

18
Q

Flywheel

A

Heavy mass of steel attached to the rear flange of the crankshaft

19
Q

Flywheels are matched to the engine based on what?

A

Number of cylinders
Displacement
Application

20
Q

What is the purpose of a vibration dampener?

A

To counteract or oppose the torsional forces acting on the crankshaft

21
Q

What are the two types of vibration dampers commonly used on diesel engines?

A

Rubber element

Viscous

22
Q

What are the two main functions of the crankshaft gear?

A

Transfers power from the crank to drive engine components and accessories
Time crankshaft to the cam and rest of motor

23
Q

What are the two common ways the crankshaft gears are attached to the crankshaft?

A

Pressed on and keyed

Bolted to a flange

24
Q

Crankshaft oil seals

A

Commonly referred to as front and rear main seals. Seals used in diesel engines are normally a one-piece lip seal

25
Q

What are the 3 basic purposes of friction type bearings?

A

Reduce friction between the moving parts of an engine
Support and maintain the alignment of a shaft or component
Provide a durable and replaceable wear surface

26
Q

Common bearing types

A

Bushing - Can be either full round or seamed
Shell type
Thrust - Can be either separate washers or part of the bearing shell

27
Q

4 basic properties that the material used in engine bearings must possess

A

Embeddability
Conformability
Fatigue resistance
Corrosion resistance

28
Q

Embeddability

A

Ability of the bearing lining to material to absorb dirt or hard foreign particles that are suspended in oil

29
Q

Conformability

A

The ability of the lining material to conform to shaft for minor damage and slight mis-allignment

30
Q

Fatigue resistance

A

Ability of a bearing to withstand continual loading without breaking down

31
Q

What are the 3 common layers found in a multi-layered bearing ?

A

Backing layer
Inner Layer
Overlay

32
Q

Bearing spread

A

Free spread diameter is the extra distance across tje parting faces of the bearing half
Is necessary is ensure proper seating of the bearing on the bore

33
Q

Crush relief

A

Bearing is tapered slightly at the parting line to provide relief from crush pushing bearing towards shaft at parting line

34
Q

Bearing grooves

A

Annular grooves
Spreader grooves
lateral groove
Thrust face

35
Q

Hydrodynamic lubrication

A

When the shaft acts as a pump forcing oil between the shaft and bearing surface

36
Q

Crankshafts used in medium and high speed diesel engines are usually:

A

One piece forged alloy steel

37
Q

List the four factors that determine the arrangement of the throws on a crankshaft?

A
  1. Number and arrangement of cylinders
  2. Firing order
  3. Engine balance
  4. Main bearing loads
38
Q

What are the 3 basic functions of the flywheel

A
  1. Smoothes out engine operation by storing and releasing energy
  2. Carry the ring gear
  3. Provide a mounting and friction surface for clutch assembly
39
Q

What are the 2 purposes of the oil film between the bearing and the crankshaft journal?

A
  1. Reduce friction

2. Carries the heat away from the bearing and journal