Crankshaft and Related Components Fundamentals Flashcards
Crankshaft Nose
Usually at the front of shaft and is a mounting surface for the gear and vibration damper/hub
Crankshaft Journal
Are the load bearing surfaces of the crankshaft, has main and rod journals
Crankshaft Throw
The distance from the centerline of the main to the centerline of the rod
Crankshaft Web
Connects the main and rod journals to form the throw of the crank
Crankshaft Fillet
A rounded corner between the journal and the web, helps reduce stress of crank compared to square corners
Crankshaft Counterweight
Masses of metal located opposite the rod journals
Crankshaft Flange
Usually located on rear of crank and is the mounting surface for the flywheel
Crankshaft Oil Passages
Internal drillings in the crank that provide a path for oil to flow from the main journals to the rod journals
Crankshafts are usually manufactured in one of what two ways?
- Casting
2. Forging
What method is commonly used to harden crankshaft journals?
Induction Hardening - heated by electromagnetic induction and then quenched
Diesel engine crankshafts are usually manufactured from?
Forged Alloy Steel
The relative position of throws on a crank are determined based on what factors?
Number and Arrangement of cylinders
Firing order
Engine balance
Main bearing loads
Nitriding
A chemical surface treatment that may be used to harden the journal surfaces
Some of the effects of an unbalance engine are?
Run rough with excessive vibration and stress on components
Have reduced mechanical efficiency
Inertia forces
Forces created by the acceleration and deceleration of the piston and con rod assembly