Contamination control Flashcards

1
Q

What are the main sources of microbial contamination in an aseptic suite?

A
  1. People
  2. Workspace
  3. Starting materials & consumables
  4. Storage
  5. Aseptic process
  6. Administration
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2
Q

What are the main ways of products becoming contaminated from People?

A
  • Respiratory droplets
  • Shedding of dead skin
    • > Shedding increases with movement
  • Competency is vital
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3
Q

What are the main ways of products becoming contaminated from Workspace?

A
  • Air quality

- Cleanliness of surfaces

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4
Q

What are the main ways of products becoming contaminated from Starting materials & consumables and Storage?

A
  • Viable microorganisms in the starting materials or consumables used
  • Contamination can be introduced during storage
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5
Q

How do you minimise risk of contamination by Aseptic process?

A
  • Operator
  • Staffing
  • Supervision
  • Transfer disinfection
  • Storage of opened ampoules
  • No. of sterile manipulations performed
  • Work flow
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6
Q

How do you minimise risk?

A

QA, QC, GMP and Risk Management

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7
Q

How do you minimise risk of contamination by people?

A
  1. Clothing
  2. Behaviour
    - > Good personal hygiene
    - > No infections/skin lesions
    - > No jewellery or makeup
    - > Minimise movement of staff
    - > Optimise no. of staff
    - > Good work flow
  3. Comfort
  4. Competency
    - > All staff must be trained and assessedo
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8
Q

How should you assess staff competency?

A
  • Observation & supported questioning

- Regular reassessments required

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9
Q

How do you minimise risk of contamination by work space?

A
  • Filter air through HEPA filter
  • Maintain at +ve pressure
  • Perform aseptic operations in a biological safety cabinet (BSC) or laminar flow cabinet sited in either Grade A or B area
  • Work areas must be clean, dry and tidy
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10
Q

In what order do cleaning and disinfection occur?

A

Cleaning is always BEFORE disinfection

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11
Q

Cleaning & disinfection of aseptic facility…

A
  • Must be regularly cleaned and disinfected according to SOPs
  • Log kept of areas cleaned and agents used
  • Use dedicated cleaning equipment & clothing
  • Training and assessment
  • Effectiveness must be demonstrated through regular microbiological (and chemical) sampling
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12
Q

How should you normally clean and disinfect grade A-D rooms?

A
  • Employ disinfectant rotation
  • Sterile disinfectants for Grade A & B areas (spores free in other areas)
  • In-use dilutions for Grade A & B areas (stored for defined periods in other areas)

Optimum techniques

  • Ensure thorough & complete wetting
  • Consider contact time & surface drying time
  • Wiping essential
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13
Q

How do you minimise risk of contamination by starting materials & consumables?

A

Starting materials:
- sterile products with a product license
Consumables:
- pre-sterilised by the manufacturer & packages correctly
Sterility must be maintained by the operator

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14
Q

How do you minimise risk of contamination during storage?

A
Starting materials:
- refrigerate (2-8C) where appropriate
Other consumables:
- store in dust free environment
- minimise packaging
- handle appropriately
Products:
- Minimise time between prep. & administration
- Maximum expiry date of 7 days (longer if prepared in a licensed facility)
- Refrigerate (2-8C) where possible
- Handle appropriately
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15
Q

What is transfer disinfection?

A

Surface disinfection prior to transferring components into grade A and B environments

  • Vital in preventing contamination
  • Performed according to written, validated SOPs
  • Initial bioburden must be controlled & regularly monitored
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16
Q

What are the two main techniques used in transfer disinfection?

A
  • Gassing

- Spray & wipe with 70% alcohol

17
Q

What is the minimum number of stages of decontamination in transfer disinfection?

A

3.

spray-wipe-spray

18
Q

What are the main considerations with spray & wipe disinfection?

A
  • Wear gloves & dedicated clothing
  • Work in spraying booths with fume extract or drip trays
  • Use aerosol spray with correct droplet size
  • Wet all surface especially labels
  • Wipe surfaces using swab
  • Contact time & surface drying time
19
Q

Aseptic processing is controlled through

A
  • Validation of equipment, processes, techniques & staff

- Use of SOPs, monitoring, training & competency assessment

20
Q

Why is validation and monitoring of the aseptic process important?

A

In order that Aseptic products can be consistently prepared to required quality

21
Q

How do you do microbial validation of aseptic process?

A

Process validation
- Demonstrate competency of facilities and operator by process simulation

Operator validation
- Demonstrate staff competency in techniques

Cleaning validation

> =3 times initially & regularly thereafter

22
Q

What does cleaning validation confirm?

A
  • Removal/inactivation of microbial contaminants
    • > surface sampling before and after cleaning using swabs/contact plates
  • Removal of chemical contamination
    • > Use chemotherapy agent surface monitoring kit which detects cytotoxic agents
  • Removal of biological/viral contamination
23
Q

How can you do microbial monitoring of the environment?

A
Air
- Active sampling
- Passive sampling
Finger dabs
Surface sampling
Swabs
Contact plates

Incubate for 5 days at 30-35C, assess contamination

24
Q

How can you do microbial monitoring of the operator?

A
  • Hand washing

- Gowning

25
Q

How can you do microbial monitoring of transfer in procedure?

A

Contact plates/swabs to monitor validated SOP

26
Q

How can you do microbial monitoring of aseptic preparation?

A

Broth fill to simulate aseptic procedure

27
Q

How can you do microbial monitoring of the finish product?

A
  • Sterility tests

- End of session broth tests

28
Q

How can you do microbial monitoring of cleaning?

A

Regular surface sampling for microbial contamination (contact plates & swabs)