7.3 Tools Flashcards
What do combination sets have?
Ruler
Protractor
Level
What should be used to cut through sheet metals and what for tougher materials?
Sheet metal with aviation snips
Hacksaws with fine toothed blades for tougher materials
What are two taps and dies used for?
Thread cutting
What are the parts of a screwdriver?
Tip/ blade; shank and handle
What is a basic description of a screw?
A machined bolt with a thread cut in to it with a countersunk or protruding head that a cavity is cut in to to apply torque
What is the handle of a screwdriver made of?
Wood or plastics that are non conductive of electricity or heat
What is the shank of a screw driver made from?
Carbon steel
Sometimes sheathed to protect user from eclectic shock
What is the blade or tip of a screwdriver made from?
Carbon steel but hardened to give protection and long life
How are screw drivers classified?
By their type of tip
What size are different screwdriver socket bits?
1/4 inch AF
How much of the screw slot dimensions must the screwdriver tip fill?
At least 75%
What is the point angle of a Phillips screw driver?
30 degrees
What is the point angle of a Reed & prince/ Frearson screwdriver?
V shape 45 degrees
What is the difference between a Phillips and Reed/ Frearson screwdriver?
Phillips has slightly larger centre in the cross
Phillips is blunt on the end
What do Frearson screw drivers allow for?
Higher torque to be applied and they have greater resistance for cam out
What size Frearson screwdriver should be used for different screws?
Size 1 for #5 and smaller
Size 2 for #6 and larger
How is a pozidriv screw driver an improved version of the Phillips?
- Allows more contact area between bit and screw so less cam outs with a greater torque applied
How can you tell the difference between a posidrive and Phillips screwdriver?
Has prefix PZ
What are the benefits of a torx/ star drives?
- apply more torque w reduced cam- out risk
-: requires less operator effort - good when removing screws that have become clogged with debris
What size do torx screwdriver/ bits range from?
What must be noted when choosing a size?
T1 to T100
The screw and driver must be the same t#
What can internal hex’s also be known as?
Allen key screws
What is a torq set screwdriver?
Like a Phillips but the cross is offset
Allows for greater torque transfer
What is the advantage given by mortorq shallow recess?
The fastener can be smaller yet retain its strength
When are hi- torques used?
When you need to repeatedly remove and install the fastener
Can execute installation without applying high force
What specialty tool can be used if fasteners are very tight?
Screw extractor
How are hammers classified?
By their Pein, face, weight or shape
What is the head of a hammer made from?
Steel
What is the handle of a hammer made from?
Usually from wood but can be plastics or composite materials
What is done to the handle of a hammer to reduce fatigue of the operator?
Sheathed in shock absorbing polymers
How is the handle secured to the head of a hammer?
Handle is secured to the Head through the eye by a wedge and composite hammers are often sealed with a resin too
What are the most common types of hammer used in aviation?
- ball Pein
- DIN general purpose
- soft face mallet
What are ball Pein hammers manufactured from? What is its use?
- high grade drop forged steel which is fully heat treated
- used for shaping metals, with cold chisels and punches
What are DIN hammers used for?
Same purpose as a ball Pein hammer
How does a soft face mallet reduce the force transmitted back to the user?
Temporarily deforms more than a metal hammer would
What can a soft faced mallets faces be made from?
Plastics incl. nylon or natural rubber (which is heavier)
How are soft face mallets graded?
By weight of the head and by hardness of the striking face
What is a plier?
Tool that has a pair of handles joined by a fulcrum/ pivot
How are pliers classified?
By their function and type of nose they have
How should pliers be constructed? (what materials are used)
- made of high quality alloy steel with induction hardened cutting edges
- Handles sheathed in comfortable soft plastic or rubber
How is a single fixed joint plier made?
Halves of the pliers are half cut out and placed inside each other w a pivot point
What is the toggle compound joint plier?
Combines single fixed joint w a toggle joint
The extra joint allows you to apply more leverage to the jaws
What is a lap joint?
Both halves of the pliers are jointed on top of each other
When is a lap joint used?
For heavier pliers and when greater leverage when cutting
When are slip joints used?
When you need to move the pivot point to make the jaws move according to the job
What are diagonal pliers used for?
Cutting of wire
How do diagonal pliers cut?
- By indenting and wedging the wire apart
- jaw edges make a v shape
How are diagonal cutters made?
- From tempered steel
- inductive heating and quenching is used to harden the jaws
Why are diagonal/ flush cutters used instead of symmetrical cutters?
Allow wires to be cut flush to the solder joint to avoid a sharp tip
What are combination/ lineman’s pliers used for?
- Base is used to cut wire
- centre of serrated jaw rotates round objects nuts and bolts
They are multifunctional
What are long nose pliers used for?
Detailed work with wire
What are multi grips/ swan neck pliers?
- several curved grooves that make up a series of interlocking joints
- have a slip joint that make them adaptable to different situations
- long handles so a large force can be applied to the jaws
How are the vice grip pliers jaws adjusted?
With the knurled screw at the end of the main handle
What are vice grip pliers used for?
To hold things incl. pipes, cut wire or hold a bolt
What are circlip pliers used for?
For fitting and removing circlips
What length are wire locking pliers available in?
Usually 230mm
150mm also popular
How is the size of a vice measured?
By jaw width and the capacity of the vice when the jaws are open
What are the two types of metal working vices?
- fixed/ stationary
- rotating (using a swivel base)
What thread do clamping device screws usually have?
ACME thread
What is type 1 of torque wrenches?
Indicate torque via a mechanical scale, dial or electronically .
What is type 2 of torque wrenches?
Fixed or adjustable to a preset torque value
What are the common types of type 1 torque wrenches?
- wrench with torsion or flexing bar
- wrench w rigid body and an indicator
- wrench w rigid body and electronic measurement
- screwdriver w indicator
- screwdriver w electronic measurement
What type of force is measured by a torque wrench?
Reaction force
How do convert Nm to lbs- ft?
Divide Nm by 1.356
How do you convert from lbs- ft to lbs-inch?
X12
How should a torque wrench not be cleaned?
DO NOT SOAK in a solvent as it may ingress the tool, wash away any lubricant and introduce inaccuracies.
What must be done when using an extension with a torque wrench.
Torque has to be reduced to account for the extension thats been added
What is the torque angle tightening method?
- uses initial torque loading like usual
- for a final torque it’ll give an angle that has to be used instead of a torque value
When would a calibrated ruler need to be used?
If it’s being used to measure an item for inspection, modification or so on
What is the difference between a tri square and a combination set?
The head slides along the rule and it can be clamped where ever
You can scribe lines at a 45 degree angle
What is a scrubber made of?
Tool steel
Since dividers can damage skins, what can be used instead for marking out?
Pencil
How are punches classified?
By the shape of their head
What are the two types of punches that are generally used?
Solid or hollow punches
What are punches usually made of?
Hardened steel
A type of punch called “drift” can be made of copper or bronze to minimise damage to the object that’s being drifted out
What is a prick punch used for? What is its tip angle?
- used when marking metal to show where holes should be drilled
- angle 30 ° or 60 °
What is a centre punch used for? What is its tip angle?
- making indentations in metal to stop wandering when drilling
- light work 60 °
- General work 90 °
Why is a hammer not necessary when using an automatic centre punch?
- It has an adjustable spring loaded trip mechanism
What is an automatic centre punch used for and what is its tip angle?
- used to indent where drilling is to be done
- general work 90 °
- light work 60 °
How do you drive out a bolt or a pin?
- start with a starting/ taper punch
- finish with a pin punch
How do you drive out a bolt or a pin?
- start with a staring/ taper punch
- finish with a pin punch
How is a pin punch selected to take out rivets?
Match punch face diameter to the diameter of the rivets shank
When are beryllium- copper and brass punches used?
- where damage may occur if using a hardened steel punch
- environments where there’s a risk of sparking
What direction do yellow, green and red aviations snips cut?
Yellow: Striaght
Green: curve right
Red: curve left
How should cuts be made when using aviation snips? (Since they don’t remove any material and minute fractures can occur along the cut)
About 0.8mm from the layout line and must be finished by hand filing down the line
What is the size range of a full size hacksaw?
6-16 inches, most common is 12 inches
How many teeth per inch are in coarse hacksaw blades?
14 teeth per inch when cutting steel
18 teeth per inch for solid stick ali, bearing metal, tool steel and cast iron