301Fa: Hydraulic Valves II Flashcards
Two classifications that apply to pressure control valves are:
- Normally open
- Normally closed
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A normally closed pressure control will block the flow of oil through the valve when system pressure overcomes valve spring force. (T/F)
False
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For a pressure control valve, the difference between cracking and full flow pressure is known as:
Pressure override
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The main advantage of using a pilot operated pressure control valve is that it:
Provides minimum pressure override
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A relief valve that limits the maximum pressure in one branch of a hydraulic system is called a:
Circuit relief valve.
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What are three safety precautions that must be observed when installing a pressure gauge into a hydraulic system?
- Depressurize the system before installing the gauge.
- Select a pressure gauge approximately twice maximum system pressure.
- Be sure all lines and fittings will withstand at least twice maximum system pressure.
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A hand pump is sometimes used to test system relief valve pressure setting. (T/F)
False
Can be used to test circuit releif valve settings
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What is the function of a hydraulic unloader valve?
Allows full pump flow to return to the reservoir while maintaining a minimum pressure at the pump outlet.
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Which of the following components is not used in a closed centre hydraulic system that is supplied with a fixed displacement pump?
a) Releif valve
b) Unloader valve
c) Accumulator
d) closed centre directional control valve
a) Relief valve
An unloader valve would be used
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The unloader valve in a demand type hydraulic system that is supplied by tandem fixed displacement pumps is open when:
a) Load on the system is high
b) Load on the system is low
c) Load on the engine is low
d) More flow is required
a) The load on the system is high.
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A pressure reducing valve will block oil flow through the valve when pressure upstream of the valve overcomes the valve spring. (T/F)
False
Pilot pressure is senced downtream
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What are two functions of a hydraulic sequence valve?
- Cause funtions to occur in a certain order
- Maintain a minimum pressure in a primary function while a secondary function is in operation
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All hydraulic backpressure valves are located in the:
Actuator return line
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Care must be taken not to excessively restrict the flow from the rod end of a double-acting cylinder because:
Pressure intensification which could result in damage to system components
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One of the primary purposes of a hydraulic lock valve is to prevent the load from drifting due to leakage. (T/F)
True
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What is the most appropriate flow control valve circuit for an application where the actuator load changes direction and strength?
Meter out flow control circuit
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The flow control valve that splits a single flow among two or more circuits is called a:
Proportional flow control valve
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What is the function of the priority flow control valve used in heavy equipment steering systems?
Provides a relatively constant flow rate to the steering system regardless of fluctuations in steering pressure or engine speed
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What are three types of hydraulic backpressure valves?
- Counterbalance
- Brake valve
- Lock valves
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What is a hydraulic counterbalance valve used for?
The lowering of a vertical load so it does not fall freely
Works well when the load on the cylinder is constant and doesn’t vary.
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Why do counterbalance valves not work well with varying loads?
- Power is wasted opening the valve when loads are lighter than the maximum
- Static oil pressure in the actuator may hold the valve open if max load is exceeded
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How are hydraulic unloader valves different from releif valves?
- Unloader allows full pump flow to tank
- Always used in conjunction with a check valve
- Pilot pressure to open the unloader valve is sensed from the high pressure side of the check valve
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Oil is flowing through an orifice. Where in the circuit is the oil pressure the lowest?
Lowest pressure in the orifice
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The amount of oil flow that passes through an orifice is determined by: (3)
- Orifice size and shape
- Pressure drop across the orifice
- Viscosity of the oil
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Most hydraulic valves can be classified as one of what three categories?
- Pressure control valves
- Flow control valves
- Directional control valves
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A pressure reducing valve is:
a) Normally open
b) Normally closed
Normally Open
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What does Spring Constant refer to?
The stiffness of a spring. Measured in lbs/inch of compression.
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What is the term that describes when hydraulic pressure has risen just enough to lift a valve off its seat and begins to pass oil to the outlet port?
Cracking pressure
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What is the term that describes when hydraulic pressure has risen enough to fully open a valve off its seat and allow full flow through to the outlet port?
Full flow pressure
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What is the term that describes the difference between cracking pressure and full flow pressure?
Pressure override
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What is the greatest dissadvantage of direct acting pressure control valves when they are passing high flow rates?
High amount of pressure override
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What is the basic design of a pilot operated pressure control valve?
Two direct operating releif valves that operate together.
Pilot Valve/Poppet: High pressure, low flow
Main Poppet: Low pressure, high flow
Oil flow across the pilot poppet causes a pressure drop across the main poppet. The higher pressure on the inlet side of the main poppet (20-50 psi) is enough to overcome the spring force, shuttle it open, and allow oil to flow through to the outlet port.
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Are pressure relief valves normally open or normally closed?
Normally Closed
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Common applications of pressure relief valves include system and circuit relief valves. Which one is usually set higher and why?
Circuit relief valves set higher so they do not crack/open during normal operation in the working pressure range of the system.
Designed as protection from shock loads.
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What steps would be taken to adjust a system pressure releif valve?
- Instal a pressure guage
- Warm up the oil. 150F - 180F
- Stall an actuator while reading the pressure
- Adjust releif valve set screw or add/remove shims
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What is the function of a hydraulic pressure reducing valve?
Allows one circuit to receive a maximum operating pressure that is less than the maximum operating pressure of the rest of the circuit.
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Hydraulic sequence valves are normally open or closed?
- Normally closed
- Pilot pressure sensed upstream
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What are hydraulic brake valves used for? (2)
- Prevent a load from overspeeding the motor
- Provide a controlled deceleration of a load
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What are three main functions of a hydraulic lock valve?
- Hold a suspended load if a line ruptures
- Prevent a cylinder from drifting
- Prevent a load from overspeeding the actuator
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A pressure compensated flow control valve maintains constant flow through the valve by:
Maintaining a constant pressure drop across its orifice.
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Pressure compensated flow control valves can be classified as either a bypass type or restrictor type. Which one would typically be used in a circuit with a fixed displacement pump?
Bypass type
- Excess flows to the reservoir
- Less efficient than restrictor type
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What is used in conjunction with a non-pressure compensated flow control valve to make it a bypass type pressure compensated valve?
A compensator
- Normally closed
- Downstream pressure assists the spring to close the valve
- Installed in parallel
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How is a compensator used in conjuction with a non-pressure compensated flow control valve to provide an efficient method of regulating flow?
- Connected in series
- Normally open
- Downstream pressure assists the spring
- Upstream pressure acts to close the valve
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Two common applications for restrictor type flow control valves are:
Meter In
Meter Out
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What type of flow control valve is shown?
Meter In, restrictor type, pressure compensated flow control valve
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What type of flow control valve is shown?
Meter Out, restrictor type, pressure compensated flow control valve
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What are two types of hydraulic flow dividers?
- Priority flow divider
- Proportional flow divider
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What is the basic function of a proportional flow divider?
Splits flow between two or more circuits
ie. 50/50 split, or 60/40 split
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What valve is shown by A?
Unloader Valve
- Normally closed
- Pilot sensed on high side of check valve
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What valves are shown by A, B, and C?
A - Filter Bypass Valve
B - System Releif Valve
C - Circuit Relief Valve
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What valves are shown by A & B?
A - System Relief
B - Unloader Valve
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What valve is shown by A?
Pressure Reducing Valve
- Normally open
- Pilot pressure to close is sensed dowstream
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What valve is shown by A?
Sequence Valve
- Cause actions to occure in a certain order
- Maintain a predetermined minimum pressure in the primary function while the second function is in operation
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What valve is shown by A?
Counterbalance Valve
- Controls the lowering of a vertical load so it does not fall freely
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What is valve is used in the following diagram?
Brake Valve
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What valve is shown by A?
Lock Valve
- Hold a suspended load if a line ruptures
- Prevent drifting
- Prevent load from overspeeding the actuator
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