12. Equipment Maintenance Flashcards
is maintenance performed on equipment that has broken down and is unusable
Breakdown Maintenance
it may be either planned or unplanned
Breakdown Maintenance
is a maintenance task performed to identify, isolate, and rectify a fault so that the failed equipment, machine, or system can be restored to an operational condition within the tolerances or limits established for an in-service operations
Corrective Maintenance
are designed to help determine the condition of in-service equipment in order to estimate when maintenance should be performed
Predictive Maintenance techniques
is maintenance that is regularly performed on a piece of equipment to lessen the likehood of it failing
Preventive Maintenance
it is performed while the equipment is still working so that it does not break down unexpectedly
Preventive Maintenance
Preventive Maintenance
- Time-based preventive maintenance
* Usage-based preventive maintenance
to insure the proper functioning of the processor, a systemic approach for routine start-up, operation, and shut down of the processor is necessary
Processor Start-Up, Operation, and Shutdown
Start-Up Procedure
- Racks, crossovers, squeegee, and other parts are in their proper places
- Developer, fixer, and wash water should be at proper levels
- Replenishment chemicals should be adequate
Tank Drain Valves (Start-Up Procedure)
- Close the wash tank drain to fill the tank with proper level of water and then open slightly while increasing the flow rate of water
- Valves of the developer and fixer tanks should be closed tightly
the main electrical power switch should be turned on to energize the electrical switches on the processor control panel
Main Power (Start-Up Procedure)
the processor switches located on the control panel are turned on in the following order:
main drive, replenisher pumps, and the blower and heater elements in the dryer
processor needs to be on for 15 to 30 minutes before it reaches its proper temperature
Developer Temperature (Start-Up Procedure)
the indicator must be checked periodically for accuracy
Developer Temperature (Start-Up Procedure)
the best temperature is the lowest that will still adequately dry the films
Dryer Temperature (Start-Up Procedure)
indicator must be checked periodically for accuracy
Dryer Temperature
Start-Up Procedure
the processor cover panels should be replaced tightly to insure that no light leaks are present
Panel Covers
Start-Up Procedure
check the placement and condition of the safelight
Panel Covers
Start-Up Procedure
14 x 17 inch films should be run through the processor as clean-up films to remove deposits left on the rollers and to insure that film transportation system is in good condition
Clean-Up Films
Start-Up Procedure
films should be observed as they leave the processor to make sure that they exit in a straight line
Dryer Drop Inspection
Start-Up Procedure
films should be checked again for artifacts
Dryer Drop Inspection
Start-Up Procedure