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YCM Bridge Mill Mastery | EAGLE MACHINE INC. > YCM DX424-AERO > Flashcards

YCM DX424-AERO Flashcards

1
Q

What are the linear axis travels of the DX424-AERO?

A

X-axis: 165.35”, Y-axis: 94.5”, Z-axis: 30”.

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2
Q

What are the rotational capabilities of the B and C axes on the DX424-AERO?

A

B-axis rotates ±105°, and C-axis rotates ±360°.

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3
Q

What is the table load capacity of the DX424-AERO?

A

The table can support up to 13,227 lbs.

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4
Q

What material is the bed of the DX424-AERO constructed from?

A

The bed is made of Meehanite cast iron for superior rigidity and vibration damping.

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5
Q

What type of guideways are used in the DX424-AERO?

A

The X-axis has 55mm roller guideways, while the Y and Z axes feature 65mm roller guideways.

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6
Q

What ballscrew sizes are used in the DX424-AERO?

A

Ballscrew diameters are 2.75” (X), 1.97” (Y), and 1.77” (Z).

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7
Q

How does the DX424-AERO minimize thermal growth?

A

By using fixed, pre-tensioned double-nut ballscrews and a cooled spindle system.

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8
Q

What is the Step Bridge Design feature in the DX424-AERO?

A

It places roller guideways on both horizontal and vertical Y-axis planes to distribute weight evenly, improving accuracy and tool life.

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9
Q

What accuracy is achieved with linear scales on the DX424-AERO?

A

Positioning accuracy is 0.00059” (X), 0.00027” (Y/Z), and repeatability is ±0.00039” (X), ±0.00019” (Y/Z).

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10
Q

What is the indexing accuracy and repeatability for the B and C axes of the DX424-AERO?

A

B-axis accuracy: ±5 arc seconds; repeatability: ±2.5 arc seconds. C-axis accuracy: ±2 arc seconds; repeatability: ±1 arc second.

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11
Q

What kinematics package is included with the DX424-AERO?

A

A Renishaw OMP 400 spindle probe, calibration ball, and Axis Set software for efficient 5-axis calibration.

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12
Q

What is the purpose of the Renishaw AxiSet™ Check-Up in the DX424-AERO?

A

It allows testing and calibration of the 5-axis center point for optimal alignment and geometry.

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13
Q

How does the DX424-AERO ensure precise tool measurements?

A

It includes a Blum NT A2 laser auto tool length measurement system for fast and accurate tool setting.

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14
Q

What spindle interface does the DX424-AERO use?

A

HSK-A63 interface for high rigidity and precision.

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15
Q

What is the maximum spindle speed of the DX424-AERO?

A

The spindle operates up to 18,000 RPM.

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16
Q

What is the maximum horsepower of the DX424-AERO spindle?

A

The spindle delivers up to 94 HP at peak and 75 HP continuously.

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17
Q

What is the torque range of the DX424-AERO spindle?

A

Peak torque: 82 ft-lbs; continuous torque: 65 ft-lbs.

18
Q

How does the DX424-AERO maintain spindle thermal stability?

A

Using a chiller unit and oil-air lubrication system.

19
Q

What is the constant torque range for the DX424-AERO spindle?

A

From 1 to 6,000 RPM.

20
Q

What are the dimensions of the table on the DX424-AERO?

A

The table measures 157.48” x 59.1”.

21
Q

What is the height of the DX424-AERO’s table from the floor?

A

The table is 37” high from the floor.

22
Q

What is the maximum workpiece size for the DX424-AERO?

A

Length: 157.48”, Width: 59.06”, Height: 30”.

23
Q

How many T-slots does the DX424-AERO table have, and what are their dimensions?

A

8 T-slots, each 0.86” wide and spaced 7.09” apart.

24
Q

What is the distance between the DX424-AERO’s columns?

A

The distance between columns is 70.9”.

25
Q

What is the standard tool capacity of the DX424-AERO’s ATC?

A

The ATC holds 60 tools, with an optional upgrade to 120 tools.

26
Q

What is the maximum tool diameter for the DX424-AERO’s ATC?

A

With all pockets full: 3”. With adjacent pockets empty: 4.92”.

27
Q

What is the maximum tool length and weight for the DX424-AERO?

A

Maximum tool length: 11.8”; maximum tool weight: 13.2 lbs.

28
Q

What tool change method does the DX424-AERO use?

A

Bi-directional, random access system for efficient tool selection.

29
Q

What is the tool-to-tool change time for the DX424-AERO?

A

The tool-to-tool change time is 5 seconds.

30
Q

What control system does the DX424-AERO use?

A

FANUC 31iMB5 control with a 15” LCD screen.

31
Q

What are the data transfer capabilities of the DX424-AERO’s FANUC control?

A

Includes Ethernet, USB, and RS-232C connectivity.

32
Q

What machining industries is the DX424-AERO best suited for?

A

Aerospace, automotive, medical, and die/mold applications.

33
Q

What is the block processing time of the FANUC 31iMB5 control in the DX424-AERO?

A

0.5ms with a 600-block look-ahead.

34
Q

What chip removal system does the DX424-AERO use?

A

Dual auger chip evacuation system with a conveyor.

35
Q

What is the coolant tank capacity of the DX424-AERO?

A

The coolant tank holds 190 gallons.

36
Q

What are the key coolant management features of the DX424-AERO?

A

Adjustable nozzles, a wash-down gun, and an air blast system optimize chip and coolant management.

37
Q

What is the purpose of the ATC auto door in the DX424-AERO?

A

It prevents chips and coolant from contaminating the tool magazine.

38
Q

What are the electrical requirements for the DX424-AERO?

A

Requires 380V, 3-phase, 60 Hz power, and a 225-amp breaker.

39
Q

What is the KVA rating for the DX424-AERO?

A

The machine has a KVA rating of 170.

40
Q

What is the recommended ambient temperature for optimal accuracy in the DX424-AERO?

A

Maintain 68°F ±3° in a temperature-controlled environment.

41
Q

What is the total weight of the DX424-AERO?

A

The machine weighs 79,366 lbs.

42
Q

What is the required floor space for the DX424-AERO?

A

Requires 513.4” x 193” x 192”.

YCM Bridge Mill Mastery | EAGLE MACHINE INC. (11 decks)

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