YCM DX324-DM Flashcards

1
Q

What are the linear axis travels of the DX324?

A

The X-axis travel is 126”, the Y-axis is 94.5”, and the Z-axis is 30”.

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2
Q

What are the rotational capabilities of the B and C axes on the DX324?

A

The B-axis rotates ±110°, and the C-axis rotates ±360° for advanced 5-axis machining.

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3
Q

What is the table load capacity of the DX324?

A

The table can support up to 22,046 lbs, making it suitable for heavy workpieces.

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4
Q

What material is used for the bed construction of the DX324?

A

The bed is made from Meehanite cast iron, ensuring high stiffness, vibration damping, and thermal stability.

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5
Q

What type of guideways does the DX324 use for its axes?

A

The DX324 uses 55mm roller guideways for the X-axis and 65mm roller guideways for the Y and Z axes.

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6
Q

What is the step bridge design feature of the DX324?

A

The step bridge design distributes carriage weight and machining forces evenly, improving accuracy, cutting dynamics, and tool life.

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7
Q

What ballscrew sizes are used in the DX324?

A

The ballscrew diameters are 2.17” (X), 1.97” (Y), and 1.77” (Z).

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8
Q

What accuracy is achieved with linear scales on the DX324’s X, Y, and Z axes?

A

Positioning accuracy is 0.00039” (X), 0.00027” (Y/Z), and repeatability is ±0.00027” (X), ±0.00019” (Y/Z).

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9
Q

What is the indexing accuracy and repeatability for the DX324’s B and C axes?

A

The B-axis indexing accuracy is ±5 arc seconds, and repeatability is ±2.5 arc seconds; for the C-axis, accuracy is ±2 arc seconds, and repeatability is ±1 arc second.

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10
Q

How does the DX324 minimize thermal growth?

A

Fixed, pre-tensioned double-nut ballscrews and a spindle cooling system reduce thermal growth and improve stability.

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11
Q

What closed-loop system is used in the DX324 for precision?

A

Linear and rotary scales measure direct axis positions, minimizing thermal effects and enhancing precision.

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12
Q

What kinematics package is included with the DX324?

A

The machine includes a Renishaw RMP600 spindle probe, calibration ball, and Axis Set software for quick 5-axis calibration.

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13
Q

What is the purpose of the Renishaw AxiSet™ Check-Up in the DX324?

A

It allows operators to test and calibrate the 5-axis center point, ensuring geometric and positional accuracy.

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14
Q

What spindle interface is used in the DX324?

A

The spindle uses an HSK-A100 interface for high rigidity and precision.

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15
Q

What is the spindle speed range of the DX324?

A

The spindle operates at speeds up to 16,000 RPM.

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16
Q

What is the maximum horsepower of the spindle in the DX324?

A

The spindle delivers up to 54 HP.

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17
Q

What is the continuous torque rating of the DX324’s spindle?

A

The spindle provides 111 ft-lbs of torque continuously and 133 ft-lbs at peak.

18
Q

How does the DX324 maintain spindle thermal stability?

A

A spindle chiller and oil-air lubrication system maintain thermal stability for accurate machining.

19
Q

What is the constant torque range of the DX324’s spindle?

A

The spindle delivers constant torque from 1 to 2,500 RPM.

20
Q

What are the table dimensions of the DX324?

A

The table measures 118.1” x 59.1”.

21
Q

What is the height of the DX324’s table from the floor?

A

The table height is 37”.

22
Q

What is the maximum workpiece size the DX324 can handle?

A

It supports workpieces up to 118.1” in length, 59.06” in width, and 30” in height.

23
Q

How many T-slots does the DX324’s table have, and what are their dimensions?

A

The table features 8 T-slots, each 0.86” wide and spaced 7.09” apart.

24
Q

What is the distance between the DX324’s columns?

A

The distance between columns is 70.9”.

25
What is the standard tool capacity of the DX324's ATC?
The ATC holds 60 tools, with an optional upgrade to 120 tools.
26
What is the maximum tool diameter with adjacent pockets empty in the DX324?
The ATC supports tools up to 9.84" in diameter when adjacent pockets are empty.
27
What is the maximum tool length and weight the ATC of the DX324 can handle?
The ATC accommodates tools up to 13.7" in length and 28.7 lbs in weight.
28
What is the tool-to-tool change time for the DX324's ATC?
The tool-to-tool change time is 5 seconds.
29
What tool selection method is used in the DX324's ATC?
The ATC uses a bi-directional, random access system.
30
What control system is equipped on the DX324?
The DX324 features the FANUC 31iMB5 control with a 15" LCD screen.
31
What is the block processing time and look-ahead capability of the FANUC control on the DX324?
The control features a 0.5 ms block processing time and 600-block look-ahead for smoother machining.
32
What industries is the DX324 best suited for?
The machine is ideal for aerospace, automotive, medical, and die/mold applications.
33
What connectivity options are included in the FANUC control system of the DX324?
The control includes Ethernet, USB, and RS-232C for data transfer.
34
What chip evacuation system is used in the DX324?
The DX324 features a dual-auger chip evacuation system with a conveyor for efficient removal.
35
How does the coolant tank of the DX324 support long machining cycles?
The coolant tank holds 190 gallons, ensuring cooling for extended operations.
36
What features improve coolant management efficiency in the DX324?
Adjustable nozzles, a wash-down gun, and an air blast system optimize chip and coolant evacuation.
37
What is the role of the ATC auto door in the DX324?
The auto door prevents chips and coolant from contaminating the tool magazine.
38
What are the electrical requirements for the DX324?
The machine requires 380 volts, 3-phase, 60 Hz power, and a 240-amp breaker.
39
What is the KVA rating for the DX324's power consumption?
The machine has a KVA rating of 160, subject to added options.
40
What are the recommended environmental conditions for optimal accuracy in the DX324?
Maintain an ambient temperature of 68°F ±3° in a temperature-controlled environment.
41
What is the total weight of the DX324?
The machine weighs 70,547 lbs.
42
What is the required floor space for the DX324?
The DX324 requires a floor space of 435" x 232.2" x 193".