YCM DX224-DM

Question 1

What are the linear axis travels of the DX224-DM?

Answer 1

The X-axis travel is 86.6”, the Y-axis is 94.5”, and the Z-axis is 30.0”, allowing accurate machining of large, complex workpieces.

Question 2

What are the rotational capabilities of the B and C axes on the DX224-DM?

Answer 2

The B-axis rotates ±110º, and the C-axis rotates ±360º, providing full 5-axis machining capabilities for intricate geometries.

Question 3

What material is used for the bed construction of the DX224-DM?

Answer 3

The DX224-DM’s bed is made from Meehanite cast iron, ensuring high rigidity, vibration damping, and thermal stability.

Question 4

What type of guideways are used in the X, Y, and Z axes of the DX224-DM?

Answer 4

High-load capacity 55mm roller guideways are used, providing better rigidity, cutting performance, and surface finish than ball-type guideways.

Question 5

What is the table load capacity of the DX224-DM?

Answer 5

The table can support up to 17,630 lbs, making it ideal for large and heavy workpieces.

Question 6

How is thermal growth minimized in the DX224-DM?

Answer 6

Fixed, pre-tensioned double-nut ballscrews and integrated spindle cooling systems minimize thermal growth, enhancing accuracy and stability.

Question 7

What accuracy is achieved with linear scales on the X, Y, and Z axes of the DX224-DM?

Answer 7

Positioning accuracy is 0.00039” (X), 0.00027” (Y/Z), and repeatability is ±0.00027” (X), ±0.00019” (Y/Z).

Question 8

What is the indexing accuracy and repeatability for the B and C axes of the DX224-DM?

Answer 8

The B-axis indexing accuracy is ±5.0 arc seconds, and repeatability is ±2.5 arc seconds; for the C-axis, accuracy is ±2.0 arc seconds, and repeatability is ±1.0 arc seconds.

Question 9

What closed-loop system is used in the DX224-DM to improve precision?

Answer 9

The DX224-DM uses linear and rotary scales for all axes, providing direct position feedback and reducing thermal effects for greater precision.

Question 10

What kinematics package is included with the DX224-DM?

Answer 10

The Renishaw RMP600 spindle probe, calibration ball, and AxiSet software enable quick and efficient calibration of the 5-axis center point.

Question 11

What spindle interface does the DX224-DM use?

Answer 11

The spindle uses an HSK-A100 interface, offering high rigidity and precision for demanding applications.

Question 12

What is the spindle speed range of the DX224-DM?

Answer 12

The spindle operates at speeds up to 16,000 RPM, supporting both high-speed roughing and fine finishing.

Question 13

What is the maximum horsepower of the DX224-DM’s spindle?

Answer 13

The spindle delivers 54 HP at both 40% duty cycle and continuous rating, ensuring consistent performance.

Question 14

What is the spindle torque at continuous rating in the DX224-DM?

Answer 14

The spindle provides 111 ft-lbs of torque continuously, with a peak torque of 133 ft-lbs at 40% duty cycle.

Question 15

What features enhance the thermal stability of the spindle in the DX224-DM?

Answer 15

A spindle chiller and oil-air lubrication system maintain thermal stability, improving accuracy during long machining cycles.

Question 16

What are the table dimensions of the DX224-DM?

Answer 16

The table measures 78.7” x 59.1”, providing ample space for large workpieces.

Question 17

What is the height of the table from the floor in the DX224-DM?

Answer 17

The table is positioned 37” from the floor, ensuring ergonomic accessibility.

Question 18

What is the maximum workpiece size the DX224-DM can handle?

Answer 18

It supports workpieces up to 78.74” in length, 59.06” in width, and 30” in height.

Question 19

How many T-slots does the table of the DX224-DM have, and what are their dimensions?

Answer 19

The table has 8 T-slots, each measuring 0.86” x 7.09”, for flexible work-holding setups.

Question 20

What is the distance between the DX224-DM’s columns?

Answer 20

The distance between the columns is 70.9”, ensuring stability for large parts.

Question 21

What is the standard tool capacity of the DX224-DM’s ATC?

Answer 21

The standard ATC holds 60 tools, with an optional upgrade to 120 tools.

Question 22

What is the maximum tool length and weight the ATC of the DX224-DM can handle?

Answer 22

The ATC accommodates tools up to 11.8” in length and 13.2 lbs in weight.

Question 23

What is the tool-to-tool change time for the DX224-DM’s ATC?

Answer 23

The ATC achieves a tool-to-tool change time of 5 seconds, improving productivity.

Question 24

What is the maximum tool diameter with adjacent pockets empty in the DX224-DM?

Answer 24

The ATC supports tools up to 4.92” in diameter when adjacent pockets are empty.

Question 25

What tool selection method is used in the DX224-DM’s ATC?

Answer 25

The ATC uses a bi-directional, random access system for efficient tool changes.

Question 26

What control system is equipped on the DX224-DM?

Answer 26

The DX224-DM features the FANUC 31iMB5 control with a 15” LCD screen, providing advanced programming and reliability.

Question 27

What is the block processing time and look-ahead capability of the FANUC control on the DX224-DM?

Answer 27

The control features a 0.5 ms block processing time and 600-block look-ahead for smooth machining of complex geometries.

Question 28

What industries is the FANUC control on the DX224-DM best suited for?

Answer 28

It is ideal for aerospace, medical, automotive, and die/mold applications.

Question 29

What technology enhances surface finish and machining accuracy in the DX224-DM?

Answer 29

Features like Smooth Tolerance+, Fine Surface Setting (FSS), and Fast Cycle-Time Technology (FCT) improve surface finishes and accuracy.

Question 30

What connectivity options are included in the FANUC control system of the DX224-DM?

Answer 30

The control includes Ethernet, USB, and RS-232C for seamless data transfer.

Question 31

What chip evacuation system is used in the DX224-DM?

Answer 31

The DX224-DM features a dual-auger chip evacuation system with a rear-discharge conveyor for efficient chip removal.

Question 32

How does the coolant tank on the DX224-DM support long machining cycles?

Answer 32

The coolant tank holds 190 gallons, providing ample cooling capacity for extended operations.

Question 33

What features improve the coolant management system’s efficiency in the DX224-DM?

Answer 33

Adjustable coolant nozzles, a wash-down gun, and an air blast system ensure effective chip and coolant management.

Question 34

What materials are best handled by the DX224-DM’s conveyor system?

Answer 34

The conveyor is optimized for aluminum, brass, and steel chips, with optional upgrades for finer chips.

Question 35

What is the role of the ATC auto door in the DX224-DM?

Answer 35

The ATC auto door prevents chips and coolant from contaminating the tool magazine, reducing potential maintenance issues.

Question 36

What are the electrical requirements for the DX224-DM?

Answer 36

The machine requires 380 volts, 3-phase, 60 Hz power, and a 240-amp breaker.

Question 37

What is the minimum air pressure required for the DX224-DM’s operation?

Answer 37

The machine requires an air pressure of at least 90 psi.

Question 38

What is the KVA rating for the DX224-DM’s power consumption?

Answer 38

The machine has a 160 KVA rating, subject to change with additional options.

Question 39

What are the recommended environmental conditions for optimal accuracy in the DX224-DM?

Answer 39

Maintain an ambient temperature of 68°F ±3° in a temperature-controlled environment with an approved foundation.

Question 40

What is the total weight and required floor space for the DX224-DM?

Answer 40

The machine weighs 59,525 lbs and requires a floor space of 388" x 232" x 193".