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YCM Bridge Mill Mastery | EAGLE MACHINE INC. > DX224-AERO > Flashcards

DX224-AERO Flashcards

1
Q

What are the linear axis travels of the DX224-AERO?

A

The X-axis travel is 86.6”, the Y-axis is 94.5”, and the Z-axis is 30.0”.

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2
Q

What are the rotational capabilities of the B and C axes on the DX224-AERO?

A

The B-axis rotates ±105°, and the C-axis rotates ±360° for full 5-axis machining.

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3
Q

What is the table load capacity of the DX224-AERO?

A

The table can support up to 8,800 lbs.

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4
Q

What material is the bed of the DX224-AERO constructed from?

A

The bed is made from Meehanite cast iron, ensuring high rigidity and vibration damping.

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5
Q

What type of guideways are used in the DX224-AERO’s axes?

A

The machine features 55mm roller guideways for the X, Y, and Z axes, providing superior rigidity and vibration damping.

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6
Q

What is the purpose of the step bridge design in the DX224-AERO?

A

The step bridge design distributes saddle weight and machining forces evenly, improving accuracy, tool life, and cutting dynamics.

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7
Q

What ballscrew sizes are used in the DX224-AERO for the X, Y, and Z axes?

A

The ballscrew diameters are 2.17” (X), 1.97” (Y), and 1.77” (Z).

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8
Q

What accuracy is achieved with linear scales on the X, Y, and Z axes of the DX224-AERO?

A

Positioning accuracy is 0.00039” (X), 0.00027” (Y/Z), and repeatability is ±0.00027” (X), ±0.00019” (Y/Z).

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9
Q

What is the indexing accuracy and repeatability for the B and C axes of the DX224-AERO?

A

The B-axis accuracy is ±5 arc seconds, and repeatability is ±2.5 arc seconds. For the C-axis, accuracy is ±2 arc seconds, and repeatability is ±1 arc second.

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10
Q

How does the DX224-AERO minimize thermal growth?

A

The machine uses fixed, pre-tensioned double-nut ballscrews and a cooled spindle system to reduce thermal growth.

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11
Q

What closed-loop system does the DX224-AERO use for precision?

A

Linear and rotary scales measure direct axis positions, reducing thermal effects and improving precision.

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12
Q

What kinematics package is included with the DX224-AERO?

A

It includes the Renishaw OMP 400 spindle probe, calibration ball, and Axis Set software for quick 5-axis calibration.

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13
Q

What is the purpose of the Renishaw AxiSet™ Check-Up in the DX224-AERO?

A

It allows operators to check and calibrate the 5-axis center point and machine geometry easily.

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14
Q

What spindle interface is used in the DX224-AERO?

A

The spindle uses an HSK-A63 interface for high rigidity and precision.

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15
Q

What is the spindle speed range of the DX224-AERO?

A

The spindle operates up to 18,000 RPM.

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16
Q

What is the maximum horsepower of the spindle in the DX224-AERO?

A

The spindle delivers up to 94 HP at 40% ED and 75 HP continuously.

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17
Q

What is the continuous torque rating of the DX224-AERO spindle?

A

The spindle provides 65 ft-lbs of torque continuously and 82 ft-lbs at 40% ED.

18
Q

How does the DX224-AERO maintain spindle thermal stability?

A

The spindle uses a chiller unit and oil-air lubrication to maintain thermal stability.

19
Q

What is the constant torque range for the DX224-AERO spindle?

A

The spindle delivers constant torque from 1 RPM to 6,000 RPM.

20
Q

What are the dimensions of the table on the DX224-AERO?

A

The table measures 78.7” x 59.1”.

21
Q

What is the height of the DX224-AERO’s table from the floor?

A

The table height is 37”.

22
Q

What is the maximum workpiece size the DX224-AERO can handle?

A

It supports workpieces up to 78.74” in length, 59.06” in width, and 30” in height.

23
Q

How many T-slots are on the table of the DX224-AERO, and what are their dimensions?

A

The table features 8 T-slots, each 0.86” wide and spaced 7.09” apart.

24
Q

What is the distance between the DX224-AERO’s columns?

A

The distance between columns is 70.9”.

25
Q

What is the standard tool capacity of the DX224-AERO’s ATC?

A

The ATC holds 60 tools, with an optional upgrade to 120 tools.

26
Q

What is the maximum tool diameter with adjacent pockets empty in the DX224-AERO?

A

The ATC supports tools up to 4.92” in diameter when adjacent pockets are empty.

27
Q

What is the maximum tool length and weight the ATC of the DX224-AERO can handle?

A

The ATC accommodates tools up to 11.8” in length and 13.2 lbs in weight.

28
Q

What is the tool-to-tool change time for the DX224-AERO’s ATC?

A

The tool-to-tool change time is 5 seconds.

29
Q

What tool selection method is used in the DX224-AERO’s ATC?

A

The ATC uses a bi-directional, random access system.

30
Q

What control system is equipped on the DX224-AERO?

A

The DX224-AERO uses the FANUC 31iMB5 control with a 15” LCD screen.

31
Q

What is the block processing time and look-ahead capability of the FANUC control?

A

The control features a 0.5 ms block processing time and 600-block look-ahead.

32
Q

What industries is the DX224-AERO best suited for?

A

The machine is ideal for aerospace, automotive, medical, and die/mold applications.

33
Q

What connectivity options are included in the FANUC control of the DX224-AERO?

A

The control includes Ethernet, USB, and RS-232C for seamless data transfer.

34
Q

What chip evacuation system is used in the DX224-AERO?

A

The machine features a dual-auger chip evacuation system with a conveyor.

35
Q

How does the coolant tank of the DX224-AERO support long machining cycles?

A

The coolant tank holds 190 gallons, providing ample cooling for extended operations.

36
Q

What features improve the coolant management system in the DX224-AERO?

A

Adjustable nozzles, a wash-down gun, and an air blast system ensure effective chip and coolant management.

37
Q

What is the purpose of the ATC auto door in the DX224-AERO?

A

The auto door prevents chips and coolant from contaminating the tool magazine.

38
Q

What are the electrical requirements for the DX224-AERO?

A

The machine requires 380 volts, 3-phase, 60 Hz power, and a 225-amp breaker.

39
Q

What is the KVA rating for the DX224-AERO’s power consumption?

A

The machine has a KVA rating of 150, subject to change with added options.

40
Q

What are the recommended environmental conditions for optimal accuracy?

A

Maintain an ambient temperature of 68°F ±3° with an approved foundation.

41
Q

What is the total weight of the DX224-AERO?

A

The machine weighs 57,320 lbs.

42
Q

What is the required floor space for the DX224-AERO?

A

The machine requires a floor space of 388” x 232” x 193”.

YCM Bridge Mill Mastery | EAGLE MACHINE INC. (11 decks)

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