Wood And Metal (Y10 - Autumn 1) Flashcards

1
Q

What are the qualities of a Softwood (Coniferous) Tree (get 5 at least)

A
  • They mainly grow in a cooler climate like Canada
  • These types of trees are known as ‘cone-bearing’ trees, which are why the are called conifers
  • The trees usually grow tall and stright which make it easy to cut into long straight planks for manufacturers
  • They have a looser grain structure
  • They are often used as a building material
  • They are usually softer and easier to work with
  • They grow quite faster and so are cheaper
  • They are evergreen, meaning that they don’t loose their leaves
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2
Q

Examples of Softwood Trees

A
  • Larch
  • Pine
  • Spruce
  • Redwood
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3
Q

What are the qualities of a Hardwood (Deciduous) Tree (get 5 at least)

A
  • You can have evergreen hardwood trees (like holly) which do not loose their leaves and Deciduous trees which lose their leaves in winter
  • They are broad-leaved trees and the seeds are enclosed in the fruit that the tree produces
  • They are slower growing trees, meaning it can take 100 years to grow fully
  • Most evergreens are found in tropical and subtropical zones and countries, such as South America
  • These are usually quite hard
  • Tend to have a tighter grain
  • They can be very expensive
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4
Q

Examples of Hardwood Trees

A
  • Ash
  • Beech
  • Mahogany
  • Oak
  • Balsa
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5
Q

What do the FSC do?

A
  • The FSC is known as ‘The Forest Stewardship Council’.
  • Their Headquarters are found in Bonn, Germany
  • The Forest Stewardship Council try to ensure that the World’s forests and rainforests are able to keep hold of large parts of their trees and as a result as to keep the ecosystem habitable.
  • They are known as an international non-profit organisation (established in 1993) that claims itself to be responsible for the management for the world’s forests.
  • The FSC use techniques such as selective cutting to ensure that the forests are not just cut down in large areas and clumps all at once, which would just destroy the habitat and ecosystem as a result.
  • To combat this growing problem, the FSC make sure that any area that they cut down a selective amount of trees from is left for the required number of years needed for the vegetation to regenerate overtime
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6
Q

*Properties and Uses of Medium Density Fibreboard (MDF)

A

Properties:
MDF board does not have a natural grain like most wood (making it cheaper), because it is a manufactured wood product rather than a natural one. Because medium density fiberboard is fused and glued into a uniform panel, it is significantly easier to saw, lacking knots or a grain to consider. It is also a strong, stiff and heavy wood.

Uses:

  • Furniture
  • Cabinetry
  • Fire Resistance
  • Vapour Repulsion
  • Soundproofing
  • Roofing
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7
Q

*Properties and Uses of Chipboard

A

Properties:
Chipboard is made up of wood chips bound together with resin and pressed into a flat, rectangular shape. Pieces of wood that are too small, warped, or otherwise defective for use as lumber are splintered into small chips, and mixed with sawdust to make it (meaning it is cheap). It can come in normal, medium and high densities. You can also laminate chipboard for a better finish.

Uses:
Most laminate countertops have a chipboard base, and many types of laminate flooring are installed over chipboard.Because of its low cost, chipboard is commonly used to build low-cost indoor furniture

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8
Q

*Properties and Uses of Plywood

A

Properties:
Plywood is manufactured from softwoods and hardwoods or a combination of both. The timber used to make plywood is prepared by steaming or dipping in hot water. It is then peeled into thin plies between 1-4 mm by machine. It is high in strength, has good flexibility, is moisture resisting, impact resisting, chemical and fire resisting and gives good insulation.

Uses:

  • Exterior Wall Sheathing
  • Interior Walls
  • Roofing and Flooring
  • Furniture
  • Cabinets
  • General Projects
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9
Q

Properties and Uses of Blockboard

A

Properties:
Blockboard is a wood based panel, made up of a core of softwood strips glued together. The strips may be up to about 28mm wide and are placed edge to edge and sandwiched between veneers of softwood, hardwood or thin MDF or particleboard, glued under high pressure. It has good weight and density, as well as strength and durability, while it is also resistant to warping, cracking, sagging and bending

Uses:

  • For shelving such as long book shelve
  • For furniture making such as table
  • For window, door shutter,flush door.
  • For making wall furniture.
  • For wall panels, partition.
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10
Q

Properties and Uses of Contiboard

A

Properties:
Contiboard is similar to chip board except it has a plastic coating in various optional finishes, such as white, oak, cherry, beech and more.

Uses:
It can be used for bedroom furniture construction and shelving when exposure to moisture is not a factor

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11
Q

Properties and Uses of Fibreboard

A

Properties:
Wood fibre board is made of wood fibres, which are connected to each other through the effect of heat and pressure, meaning that the board gives an even and compact surface. It is a strong tough and warm wood.

Uses:

  • Home Interior
  • Home Exterior
  • Vapor Barrier and Insulation
  • Soundproofing and Sound Deadening
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12
Q

Properties and Uses of Hardboard

A

Properties:
Hardboard is made of sawmill or forestry remainders. Using steam and heat, the wood is mechanically broken down into fibres. In the wet production process, the water is extracted from the pulp by pressing the pulp against a sieve and then pressed into panels under high pressure. The natural wood resin serves as an adhesive. In the dry production process, the fibres are first dried and then pressed together using additional resin adhesives to form a panel. It is a stable, lightweight, resilient, and low-costing wood.

Uses:

  • Furniture manufacturing
  • Construction
  • Interior furnishings
  • Automotive industries
  • Packaging
  • Poster backing and panelling
  • It can also be painted coated with films and veneered
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13
Q

Properties and Uses of Aluminium - Pure Metal

A

Properties:
Greyish-White, soft, malleable, conductive to heat and electricity, It is corrosion resistant. It can be welded but this is difficult. Aluminium is very lightweight which is why it is often chosen for products despite being more expensive than some other metals.

Uses:
Aircraft, boats, window frames, saucepans, packaging and insulation, pistons and cranks.

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14
Q

Properties and Uses of Low Carbon Steel (Mild Steel) - Iron + Carbon

A

Properties:
It is a sliver/grey colour and it has a melting point of 1250°C, it is ferrous metal, it is malleable, ductile, and a conductor of heat and electricity, but it is not resistant to corrosion. Furthermore it can be soldered, it can be brazed, it can be welded, it can be rolled, it can be forged and machine cut too.

Uses:
General structural work, girders, nuts, bolts, screws, non cutting tools and car bodies.

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15
Q

Properties and Uses of High Carbon Steel (Tool Steel) - Iron + Carbon

A

Properties:
It is a silver/white colour and it has a melting point of 1300°C, it is a ferrous metal, it is hard and strong too. It is a conductor of heat and electricity, while it is resistant to wear too, whole it can be soldered, brazed, welded and rolled, forged and also bent, and it polishes well.

Uses:
Cutting tools for lathes, milling cutters and drill bits

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16
Q

Properties and Uses of Zinc - Pure Metal

A

Properties:
It is brittle and crystalline at ordinary temperatures, but when heated to between 110°C and 150°C it becomes ductile and malleable; it can then be rolled into sheets. It is a grey/slate colour and it’s melting point is as little as 400°C and it is a non-ferrous metal, which can be soldered, cast, bent, and also rolled.

Uses:
Galvanised steel buckets, tanks and dustbins and rust proof paints

17
Q

Properties and Uses of Copper - Pure Metal

A

Properties:
Copper is malleable, ductile and only silver and gold have higher values of conductivity. It can be enamelled. Copper roofs become tarnished by the atmosphere. It has a melting point of 1080°C and has as bronze kind of colour to it. It is also a conductor of electricity and heat and does not corrode.

Uses:
Electrical wire, printed circuit board, central heating pipe, boxes, bowls and rivets

18
Q

Properties and Uses of Cast Iron - Iron + Carbon

A

Properties:
Cast Iron is a dark grey-like colour and has a high fluidity when casting. It has a hard skin but soft core and is strong when compressed. It has a melting point of 1200°C and is a hard and strong ferrous metal. It conducts heat and electricity and is resistant to wear and corrosion.

Uses:
Cylinder blocks, piston rings, car brake drums, vices, manhole covers, fire grates and machine tools

19
Q

Properties and Uses of Stainless Steel - Iron + Carbon + Chromium + Nickel + Maganeese

A

Properties:
Stainless Steel is a shiny silver looking metal and has a high tensile strength and resists abrasion and corrosion because of its high chromium content. It’s melting point is 1250°C and it can be welded, cast, rolled, forged, soldered, machine cut, spun and bent, making it very versatile.

Uses:
Sink units, kitchenware, pipes and aircraft

20
Q

Properties and Uses of Brass - Copper + Zinc

A

Properties:
Brass is an alloy made of mostly Copper and Zinc, and it holds golden and reflective kind of look. It’s melting point is between 700-1000°C. It is resistant to wear and corrosion, and isn’t ferrous, while it isn’t too hard or heavy, while it isn’t too soft and light either.

Uses:
Castings, boat fittings, ornaments, wood screws and cartridge cases

21
Q

What are the ways you can finish metals?

A
  • Paint
  • Plastic Coating
  • Galvinising
  • Electroplating
22
Q

Process of Painting

A

In commercial painting, a paint supply/reserve is connected through a hose is a sprayer, where someone (who is wearing personal protective equipment). This could also be done by machine when it is programmed to follow a set of moves and instructions on where to paint and where not to.

23
Q

Advantages/Disadvantages of Painting

A

The advantages of painting are that is is a relatively easy, quick and cost-effective way of being able to finish metals. Some downsides to paint are that, unlike plastic coating, it can wear and fade away after some time. In rare occasions, if it is done by machine, it could miss bits or malfunction.

24
Q

Process of Plastic Coating

A

Plastic or powder coating can also be used to coat metals. Plastic coating involves large groups of metals that are to be the same colour. Dry coloured powder is essentially baked (at 250°C- 400°C and melted onto the metal, it is then sprayed, cleaned, washed, positively and then negatively charged and e.c.t

25
Q

Advantages/Disadvantages of Plastic Coating

A

There are many advantages to plastic coating, which can include the fact that it is more durable than paint, whilst it gives off a similar look, whilst they are also more environmentally friendly. Some disadvantages are that plastic coating is that it is probably more expensive and more time consuming to completed.

26
Q

Process of Glavinising

A

Galvanising is not only used to prevent corrosion, it is used for a lot more too. Galvanising some steel will mean it is dipped into a pure zinc bath which is heated to a high temperature. This is usually used for more large-scale and industrial items, as it is quite indiscriminate in it’s finish, as smaller, more intricate things may instead melt.

27
Q

Advantages/Disadvantages of Galvinising

A

Galvinising provides three levels of corrosion protection, while Galvanising is better for the environment than the paint and plastic coating. It is also maintenance-free, meaning that it will only really need to be re-dipped after 70 years, meaning it is renewable, while zinc is also a natural element, while it can also get painted over too.

28
Q

Process of Electroplating

A

It is a process of applying a very thin metal over a surface. First the parts needed to be examined to see if they are able to be plated (as there is a very thin layer over the top). Then they are cleaned and pre-treated before they are prepared for plating. Then it is put into copper bath to provide a base layer. After this, they are plated with nickel, chromium e.c.t and then they are sent off for inspection (they are inspected in line with their customer requirements).

29
Q

Advantages/Disadvantages of Electroplating

A

Some disadvantages of electroplating are that it is a very long and expensive process, and is usually for (a motorcycle part) the looks and aesthetics. Furthermore, specialist equipment and specific chemicals are needed for this process, while it requires a lot of manual labour, as long as robotic labouring too. On the other hand, the finish that it gives is a very good looking one, as shown.

30
Q

What is Anodising and what can it be used for?

A

Anodising aluminium is considered an electrochemical process. It involves taking an aluminium alloy and submerging it in a tank filled with an electrolytic solution. This solution contains acid; the type of acid depends on the application. Once submerged, an electrical current is passed through the aluminium.

An example of using it on a product could be to make aluminium a different colour, like red.

31
Q

What is Stain and what can it be used for?

A

Wood stains are coatings that protect the surface of furniture while promoting a dramatic look from the natural grain. Learning how to apply stain allows you to bring out wood’s rich colors and textures.

An example of where stain could be applied, is on a small wooden children’s toy.

32
Q

What is Teak Oil and what can it be used for?

A

Teak Oil is suitable for exterior and interior wood surfaces, teak oil beautifies the wood grain, protecting it against UV rays and water stains. When applied to wood, the excess oil should be removed before the teak oil has dried, with additional coats added every 24 hours.

An example of using teak oil, could be to protect and improve the look of an outdoor table or chairs.

33
Q

What is Polyeuthane Varnish and what can it be used for?

A

Polyurethane varnishes are super-tough ‘coatings’ popularly used as a finishing layer for protecting interior and exterior wooden floors, stairs and other surfaces prone to pedestrian wear and tear – some products can also be used on chipboard, plywood, and hardboard.

An example of using Polyurethane Varnish could be more a wooden baby chair and table, as it would have to withstand quite a bit of wear and tear.

34
Q

What are Vinyl Decals and what can they be used for?

A

Vinyl is a plastic film with a self-adhesive backing. It comes in a roll, like wallpaper, and you can use it to add graphic designs, words and colour to virtually any smooth surface you like, indoors and outdoors.

An example of where can vinyl decals can be used is on outdoor bins, so they can be labelled with whatever they are meant to store.

35
Q

How can just sitting at a desk with a laptop be made more ergonomic?

A

A pillow can be added to help keep the back straighter and make your posture better

A better chair can be used to ensure that there is a good backrest when sitting back

The desk can be positioned where the laptop is at a 90 angle to your chest

The keyboard can be moved up to your elbow height
You can get a good footrest to ensure that your feet are not hanging down above the floor

You also should get outside and exercise for 30 minutes and take regularly breaks for 30 minutes.

36
Q

What are Ergonomics and what can they help/affect?

A

Ergonomics are often referred to as ‘human factors’ or the relationship between people and products.

A sound understanding if ergonomics can prevent most workplace injuries by adjusting tools to the user, putting an emphasis on proper posture to reduce the impact of repetitive movements.

37
Q

What are Anthropometrics and what can they help/affect?

A

Data of peoples sizes, heights, e.c.t are used to take into account the widest possible range of users.

Anthropometrics is the consideration of the sizes of people, so that products can be effectively designed.