Welding Oral (Odd #'s) Flashcards

1
Q

Explain the purpose of tack welding.

A

Holds parts together before they are permanently welded. The parts are assembled, and small spots of weld are placed at strategic locations to hold them in position.

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2
Q

Why is it necessary to use flux in all silver soldering operations?

A

To ensure the base metal is chemically clean. (The flux removes the film of oxide from the base metal and allows the silver solder to adhere to it.)

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3
Q

When inspecting a butt weld, the weld penetration should be how thick?

A

The weld penetration should be 100 percent of the thickness of the base metal.

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4
Q

What do the cylinders containing acetylene contain to help stabilize the gas?

A

The cylinders are packed with a porous material, and then saturated with acetone.

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5
Q

How is the number of beads determined when producing a fillet weld in heavy metals?

A

By the thickness of the metal being welded.

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6
Q

What is the recommended repair of engine mounts?

A

By using a larger diameter replacement tube telescoped over the stub of the original member using fish mouth and rosette welds.

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7
Q

What color of glass is used in the protective eyewear designed especially for aluminum oxy-fuel welding?

A

Green

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8
Q

Name the three types of torches used in gas welding.

A

Equal pressure, Injector, and Cutting

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9
Q

What purpose does flux serve in welding aluminum?

A

Remove the oxides from the metal immediately ahead of the weld.

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10
Q

List the protective personal equipment you should use when welding?

A

Welding helmet, gloves, protective clothing and footwear, and If not in an adequately ventilated area, appropriate breathing equipment.

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11
Q

What should be considered when selecting a filler welding rod?

A

The filler rod selected should be compatible with the base metal being welded.

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12
Q

What can cause a welding torch to backfire?

A

A backfire may be caused by touching the tip against the work, overheating the tip, by operating the torch at other than recommended pressures, by a loose tip or head, or by dirt or slag in the end of the tip, and may cause molten metal to be splattered when the flame pops.

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13
Q

Name the two most common fuel gases used for gas welding?

A

Oxygen and Acetylene.

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14
Q

Why must acetylene gas be kept at 15 psi or below?

A

Acetylene is chemically very unstable. The acetylene pressure gauge should never be set higher than 15 psi for welding or cutting.

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15
Q

What determines the amount of heat applied to the material being welded in gas welding?

A

The size of the tip opening determines the amount of heat applied to the work.

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16
Q

Which type of flame should be used when welding aluminum or nickel?

A

A carburizing flame is best for welding such nonferrous alloys as aluminum, nickel, and monel.

17
Q

Can a weld bead be filed or grinded?

A

No. Welds should never be filed to give them a better appearance, since filing deprives the weld of part of its strength.

18
Q

In Gas Tungsten Arc (GTA) welding, what is the purpose of the stream of inert gas?

A

To prevent the formation of oxides in the puddle

19
Q

What shielding gas is generally used in the Gas Tungsten Arc (GTA) welding of aluminum?

A

Argon or helium is used as the shielding gas for gas Tungsten Arc when welding aluminum.