throughput accounting Flashcards
what us throughput accounting
the rate at which the system generates money through sales. thus its the many received by the business from sales after deducting material costs
what is Theory of constraints
what do we do when we have constraints? and how do we reduce the bottlenecks and constraints to a heave maximin efficiency. how to increase the number of outputs that come from the amount of inputs
how to calculate the throughput contribution
sales - material cost
what is bottleneck resource
the factor that prevents the organization form meeting its goals. this its an activity that limits the throughput contribution
what is inventory
is all the money that the system has invested in purchasing things that it intends to sell
how is inventory valued at throughput accounting
only at material cost
what is operational expense
all the money that the system spends in order to turn raw material into sales. This it includes direct labour and factory overheads. this operational cost is assumed to be fixed
what is just in time system in throughput accounting?
follows theory that all inventory is bad and production and ordering of material should only happen when order comes
how does this reduce cost
this is due to the fact that there is no need of staff to look after inventory and no need for operating software systems for inventory
why is this theory not 100% applicable In real world
this is due to the fact that id there is a problem in the bottleneck extra buffer stick should be kept which can be given to customers in case the bottleneck is Taking too long
what is the difference between throughput costing and traditional costing
in traditional costing we produce as fast as possible and build up inventory
in tp costing we produce at the rate of the bottleneck to reduce inventory
what are the steps involved in the calculation of throughput accounting ratio (6)
- identify the bottleneck resource or acticyt
- calculate there contribution per unit for each product (tp contribution = sales - material costs)
- calculate the contribution per limiting factor/ bottleneck resource (contribution per unit / bottleneck hours needed per unit)
OR
(contribution per unit x units per bottleneck hour)
- calculate conversion sot per factory hour (labour cost + factory overheads)/ number of bottleneck resource hours
NOTE: here the cost in numerator should correspond to the hours in denominator from time point of view
- calculate throughput accounting ratio
- rank the products based upon throughput accounting ratio
how to interpret the tp accounting ration
if TPAR >1 this would suggest this contribution is higher than costs so product would make a profit. priority should be given ro the products generating the best ratios
if TPAR<1 then this would suggest that costs is higher them contribution resulting in a loss.
what are ways to improve the throughput accounting ratio?
- speed up the bottleneck process e.g automation or investing in new technology
- increasing the selling price but sometimes hard in competitive market
- reduce the material prices by negotiating with or shifting suppliers
- reduce the level of fixed costs e.g outsourcing de-skilling or using alternative suppliers
what are the main assumptions of TPAR
- the only total variable cost in the short-term is the purchase cost of raw materials that are bought from external suppliers
- direct labour costs are not variable in the short-term . Many employees are salaried and even if paid a rate per unit, are usually guaranteed a weekly min mum wage