Testing Methods (5) Flashcards
What is Straight-Beam Testing?
The sound wave is transmitted perpendicular to the entry surface
- longitudinal waves
- 90° to entry surface
- Single/Dual Transducer
What is Straight-Beam Testing used for?
- Measure material thickness
- Detect corrosion
- Find disbonding
- Find discontinuities that lay in direction parallel to the front surface
What is Angle-Beam Testing?
Direct the sound wave at an angle other than 0°
- Shear Waves
- Wedge cut below the FCA for longitudinal waves
What is Angle-Beam Testing used for?
- Detection of discontinuities laying at an angle, relative to the front surface
What is Surface Wave Testing?
Direction of sound waves parallel to the surface at the surface
What is Surface Wave Testing used for?
- Detect surface breaking discontinuities on smooth surfaces inaccessible to other surface testing methods
What is Plate Wave Testing used for?
- Inspect thin sheets in the order of one wavelength
What is Contact Testing?
The transducer is in contact with the material being inspected with a thin layer of couplant in between
- Shear, Longitudinal, Plate, Surface
What is Immersion Testing?
The transducer is positioned with some distance from the test material, and water acts as the couplant
- Longitudinal, Shear
What is Pulse Echo Testing?
The crystal is electrically energized for a pulse and waits for an echo. The echo is shown on the UT screen and can be analyzed for information about the defects found
Advantages of Pulse Echo Testing
- Only require access to one side of the surface
- One probe required
- Accurate location of defects is possible
- Can see the same defect more than once
Disadvantages of Pulse Echo Testing
- More attenuation (from more sound travel)
- single element transducers can; have poor near surface resolution, difficult to test thin materials, near field
What is Continuous Testing?
The transducer is continuously energized rather than pulsed
- Through-Transmission
- Resonance
What is Through-Transmission Testing?
Two transducers on opposing sides of a material (one transmits sound, other receives). Can use pulse-echo or continuous testing.
What is Through-Transmission Testing used for?
Finding Material thickness (in terms of energy transmitted or lost)
- Echo reflectors are not displayed on screen
Advantages of Through-Transmission Testing
- fast automated scanning
- no dead zone
- no near field effects
- less attenuation
Disadvantages of Through-Transmission Testing
- need access to both sides of the surface
- probe alignment is critical
- manual testing is awkward
- depth of reflectors not given
- can’t distinguish multiple reflectors
What is Pitch and Catch Testing?
Two transducers, used on same, opposite or adjacent surfaces. Uses straight beam, angle beam or combo
What is Pitch and Catch Testing used for?
- Measures material thickness
- Detect angled discontinuities
Advantages of Pitch and Catch Testing
- good near surface resolution
- no near field effects
- one surface access minimum
- detect angled discontinuities
- large discontinuities can be sized
Disadvantages of Pitch and Catch Testing
- Two transducers
- if an angle beam, refracted angle must be controlled
- manual testing is awkward
- alignment is critical
What is Resonance Testing?
Continuous longitudinal wave with a varying frequency
What is Resonance Testing used for?
- To measure specimen thickness