Sterile Product Requirements Flashcards
General sterile requirements
Sterile
Particulate free
Sources of microbial contamination
Raw material
Water supply
Air supply
Processing operations
Equipment
Employees
Environment
Sterility
Complete destruction of all living organisms and their spores or complete removal
Sterility assurance level
1/10^6
Approaches to sterility
Initial control
Terminal sterilization
Aseptic processing
Preservatives
D-value
Time in minutes required to destroy 90% of microbes
Biological indicator
Specific microorganism resistant to a particular method of sterilization
Validation of sterility
At known level and known D-value survival should be less than or equal to 10^-6
Steam sterilization
Moist heat causes irreversible denaturation of essential proteins
D= 1min at 121 degrees C
USP: 120 C at 15 psi for 20 min
Steam sterilization works for
Equipment
Single dose in a sealed container
Steam sterilization damages
Oils
Proteins
Powders
Dry heat sterilization
Dehydration, denaturation, and slow burning or oxidation
D= 3 min at 160 degrees C
USP: 160-170 C for more than 2 hours
Dry heat sterilization works for
Fats and oils/petroleum semi-solids
Dry items
Radiation sterilization
Irradiation creates free radicals leading to cell damage and death
Gamma radiation
Radiation sterilization orks for
Pharmaceuticals
Medical devices