SOP Flashcards
SOP
Sales and Operations
Planning
Sales
and operations planning (SOP)
develops
sales and operations plans at an aggregate
level.
The SOP process is used to develop
an overall
business plan that integrates and coordinates
the various planning efforts in a business.
SOP is top management’s handle on the business.
Outputs of SOP
Sales plans Production and inventory plans Plans on adjustable capacities • e.g.) Hiring and laying off workers, overtime, part-time workers
SOP provides the key communication
links for top
management to coordinate the various planning
activities in a business
The role of SOP is
to balance supply and demand
at the volume level
Values of SOP
The SOP process provides visibility of the
interactions between sales, marketing,
production, and finance
Critical trade-off decisions are documented
Manufacturing performance is controlled in a
clear fashion
This leads to better integration among
functional areas and better response to the
marketplace
Monthly SOP
Process
1. Run sales forecast reports 2. Demand planning phase 3. Supply planning phase 4. Pre-SOP meeting 5. Executive SOP Meeting
SOP Process – Key
Activities
Updating the sales forecast
Reviewing the impact of operations plan
changes
Identifying alternatives where problems exist Formulating recommendations for top management Communicating the information to top management
AOP
Aggregate operations planning develops an
operations plan at an aggregate level
To meet a
given sales plan
Outputs of aggregate operations planning
Production and inventory plans Plans on adjustable capacities • e.g.) Hiring and laying off workers, overtime, part-time workers
Strategies for Aggregate
Operations Planning
Chase strategy \: Production output is changed to match sales quantities Level strategy \: Production output is constant, resulting in inventory build-up and depletion over time Mixed strategy: Combination of chase and level strategies designed to result in acceptable levels of flexibility and inventory
The chase or level plan may not
not guarantee
the minimum possible cost
The aggregate operations planning problem
can be solved by using
linear programming
or mixed integer programming
Critical
Issues in SOP
Management obligations Functional roles Defining product families Integrated planning