SIZE REDUCTION & SIZE ENLARGEMENT Flashcards
Also known as
comminution
Size Reduction
breaking down large
particles into smaller
ones to achieve a
desired particle size
distribution.
Size Reduction
Involves
agglomerating fine
particles into larger
ones to enhance
functionality or ease
handling
Size Enlargement
These
operations modify the size
of materials to achieve
specific goals such as
improving product quality,
increasing surface area,
or making the material
more amenable to further
processing
Size reduction and Enlargement
Methods/Techniques of Size Reduction
Crushing
Grinding
Compression
Cutting
Impact
Breaking down
large, coarse
materials into
smaller
fragments
Crushing
Producing fine
particles by
applying
mechanical
forces.
Grinding
Applying
compressive
forces to break
materials
Compression
Using sharp
blades to reduce
the size of
fibrous
materials.
Cutting
Using high-speed
forces to fracture
particles
Impact
Size enlargement Techniques and methods
Granulation
Pelletization
Agglomeration
Compaction
Coating
Transforming
fine powders into
larger, denser
granules
Granulation
Forming
spherical or
cylindrical pellets
using pressure
and/or binding
agents
Pelletizing
Combining fine
particles into
loose clusters
Agglomeration
Compressing fine
powders into
dense, solid
forms
Compaction
Adding a layer of
material to
particles for size
enhancement or
functionality
Coating
Size Reduction Equipment
Crusher
Grinders
Mills
Cutting Equipment
Types of Grinders
Pin Mill
Jet Mill
Types of Crusher
Jaw
Roll
Types of Mills
Ball
Hammer
Types of Cutting Equipment
Knife Mill
Rotary Cutter
For coarse size reduction of large, hard
materials
Crusher
Uses compressive force for primary crushing
of materials like rocks and ores
Jaw
Employs shear and compression forces for Grinders materials like coal
Roll Crusher
Produces powders and fine particles
Grinders
High-speed impact forces break materials into
fine powders
Pin Mills
Uses air or steam jets to reduce materials to
micron levels
Jet Mill
For intermediate and fine size reduction
Mills
Uses tumbling action for brittle materials like
pigments and ceramics.
Ball Mill
For fibrous or soft materials
Cutting Equipment
Uses sharp blades to cut materials like herbs
or synthetic fibers
Knife mill
Suitable for processing plastics or fibers
rotary cutter
Types of Granulators
Fluidized Bed
High-Shear
Types of Pelletizers
Disc
Drum
Forms spherical or cylindrical pellets from
powdery materials
Pelletizer
Rotating disc for uniform pellet formation
Disc
A rotating drum rolls the material into pellets
Drum
Uses fluidization and binder spraying to form
granules
Fluidized Bed
Rapid mixing and binding via an impeller
High-Shear
Types of Agglomerators
Tumbling
Spray
Types of Compactors
Tablet Press
Roll Compactor
Combines fine particles into loosely bound
clusters to reduce dust and improve
flowability.
Agglomerators
Material is agitated in a rotating drum or pan
Tumbling
Uses liquid binders to form agglomerates in a Compactors spray bed or fluidized bed
Spray
Compresses powders into denser materials like
sheets or ribbons
Compactors
Compresses granules into solid tablets
Tablet Press
Applies pressure between rollers to compact powders
Roll Compactor