Section 1 Flashcards

1
Q

Define automation

A

The use of machines to do a task automatically

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2
Q

What are the advantages of automation?

A

-Robots can increase the speed of production as they can work faster than humans and don’t need to rest
-Robots can work with high accuracy as they complete the same task consistently whereas humans make mistakes
-Robots can be used in dangerous situations that would be unsafe for humans

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3
Q

What are the disadvantages of automation?

A

-Robots can replace human workers meaning there are fewer jobs
-Robots are expensive to buy
-Robots can’t carry out tasks that require human judgement

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4
Q

What is the point of tracking the location of devices in a factory?

A

-Monitoring stock levels of components and raw materials
-Monitoring the movement of products around the factory
-Monitoring the number of finished products in stock

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5
Q

Define FMS

A

Flexible manufacturing systems

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6
Q

What is an FMS?

A

-FMS consists of a set of different machines which carry out different stages of production
-The machines are easy to adapt and it is straightforward and easy to change the system if the design of the product is altered
-These systems are easy to alter if the level of production changes such as extra machines can be added to boost production

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7
Q

What is lean manufacturing?

A

-Lean manufacturing aims to minimise the amount of resources used and waste produced
-The aim is to reduce cost and maximise efficiency
-This happens by adopting a JIT system

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8
Q

Define JIT

A

Just in time

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9
Q

What is a Just in time system?

A

Where materials and components are delivered as they’re needed and used as soon as they’re delivered

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10
Q

What are the advantages of JIT?

A

-It reduces the amount of space needed for storage of materials and finished products
-Less money tied up in materials that aren’t being used

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11
Q

What are the disadvantages of JIT?

A

The system relies on materials and components being delivered on time and being fault free as there isn’t time to return faulty products. If these don’t happen money is lost

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12
Q

What does CAD stand for?

A

Computer aided design

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13
Q

What is CAD?

A

-It involves using software to design products on a computer
-CAD allows you to make 2D or 3D designs
-Examples are Solidworks, Onshape and 2D Design

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14
Q

What does CAM stand for?

A

Computer aided manufacture

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15
Q

What is CAM?

A

-The process of manufacturing products with the help of computers
-CAM machines are computer numerically controlled (CNC)

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16
Q

What are examples of subtraction CAM machines?

A

-Milling machines
-Laser cutters
-CNC routers

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17
Q

What are examples of addition CAM machines?

A

3D printers

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18
Q

What are the advantages to CAD and CAM software?

A

-They save on shipping costs as product designs can be sent electronically
-They save on labour costs as companies can have their products manufactured in one country and designed in another

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19
Q

What are the drawbacks to CAD and CAM?

A

-Viruses, software problems and file corruption will slow down production

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20
Q

How does CAD software meet the datum edge?

A

-CAD software works out the x/y/z coordinates on each drawing
-The point they meet is the datum edge

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21
Q

How do CAM machines carry out subtraction on a material?

A

-They remove material from a larger piece to form a product
-They do this by following the coordinates from the CAD software and cutting the material away

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22
Q

How do CAM machines carry out addition on a material?

A

-Layers of material are built up to create the shape of the product
-Using the coordinates from the CAD software

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23
Q

What does it mean that CAM machines are CNC?

A

-They can follow the x,y,z coordinates and move the tools to cut of build on the design

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24
Q

What does CNC mean?

A

Computer numerically controlled

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25
Q

What does sustainability mean?

A

Not causing permanent damage to the environment and not using up finite resources

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26
Q

What is a finite resource?

A

One that will run out eventually

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27
Q

What is a non-finite resource?

A

Materials that can be replaced

28
Q

What are the factors that determine the sustainability of the product?

A

-Whether it is biodegradable or recyclable
-Whether that come from finite or non-finite resources
-The processes used to make the product

(Whether the processes use alot of energy and whether it produces alot of waste or pollution)

29
Q

What is a carbon footprint?

A

-The amount of greenhouse gases released into the atmosphere by making/using and eventually reusing, recycling or disposing of something at the end of its lifetime

30
Q

What factors add to a products carbon footprint?

A

-The distance the resources used to the make the finished product and the finished product have to go
-The larger the distance the bigger the carbon footprint

-The emissions that occur during its manufacture and during its reuse, recycle or disposal

31
Q

What happens if a company has a larger carbon footprint?

A

The more the company contributes to global warming

32
Q

What is planned obsolescence?

A

When a product is designed to become obsolete(Useless) quickly

(Have a short life span)

33
Q

What are some examples of products designed for planned obsolescence?

A

-Disposable razors
-Single use spoons

34
Q

What is design for maintenance?

A

When a product is designed to last as it can be maintained, repaired and replaced

35
Q

What is design for disassembly?

A

When a new product is designed it can be easily taken apart at the end of its life to allow the parts and materials to be recycled

36
Q

What are examples of products that have been designed for maintenance?

A

-Most household appliances

37
Q

What can designers do to minimise the environmental impact when making a product?

A

-Avoid using environmentally damaging chemicals
-Improve the energy efficiency of manufacturing processes
-Using more renewable and or biodegradable resources
-Avoid using materials that are produced from unsustainable sources

38
Q

What are the 4 stages of the LCA (Life cycle assessment)?

A

Choice of material
Manufacture
Using the product
Product disposal

39
Q

What is the purpose of a life cycle assessment?

A

To work out the potential environmental impact of a product

40
Q

Why is choosing a material important before making a product?

A

-Ensuring you don’t damage the environment by:

-For example not felling hardwoods that come from natural rainforests as it destroys habitats

-Being aware that plastics are made from crude oil which is a finite resource and mining/extracting metals uses alot of energy which can cause pollution

41
Q

Why do you need to be careful when manufacturing a product?

A

-As it can use alot of energy and some resources cause pollution

-You also need to be aware of waste and how you dispose of it

42
Q

Why do you need to be aware of the use of the product when designing it?

A

As using a product may damage the environment such as electrical products which use electricity by burning fossil fuels which is bad for the environment

43
Q

Why do you need to be are of product disposal before you manufacture it?

A

As products could be disposed on landfill sites which takes up space and pollutes land or water

44
Q

What are the 6 Rs when designing a product?

A

-Repair - Don’t throw things away, fix them

-Recycle - Recycling uses less energy than obtaining new materials

-Re-use - Customers can extend the life of a product by reusing it

-Rethink - Think about the design carefully in an attempting of designing it in a different way

-Reduce - Make products long lasting and durable reduces the amount of products a customer needs to buy

-Refuse- Refuse to buy a product if it’s wasteful

45
Q

What do firms do to make sure they have safe working conditions?

A

-Provide workers with safe working equipment
-Provide workers with training on how to use the equipment
-Legal controls on the use of certain harmful chemicals

46
Q

What is enterprise?

A

Identifying new business opportunities and taking advantages of them

For example starting up a new business or helping an existing one expand

47
Q

What is innovation?

A

When an entrepreneur or business comes up with something new

48
Q

What is crowdfunding?

A

-Crowdfunding involves using websites to promote an idea to a huge number of people
-People who choose to then invest are called backers who often get a reward for their investment such as a discount code or free gift

49
Q

What is virtual marketing and virtual retail?

A

Marketing is the promotion of a product or service and retail is the selling of products. Virtual retail and marketing is doing this online

50
Q

What is a co-operative?

A

A type of business that is owned and ran by its members
-The members can make decisions on how the profits are shared out and how the business is run

51
Q

What is fairtrade?

A

Ensuring that farmers are paid a fair price for their work

52
Q

What is market pull?

A

Where designers design stuff to satisfy the wants and needs of customers to satisfy customer demand

53
Q

What is technology push?

A

Where research and development departments are coming up with new technologies, materials and manufacturing techniques to improve old designs or to design new products

By either making a product function better, look better, be more efficient all making it more desirable

54
Q

Why is it important that you take into account people’s culture when designing a product?

A

-You have to make sure you don’t isolate or offend anyone for political, religious, gender or cultural reasons

55
Q

What are the advantages of using fossil fuels?

A

-They are reliable
-Running costs at the moment is low so they’re cost effective

56
Q

What are the disadvantages of using fossil fuels?

A

-They’re finite resources
-The extraction of fossil fuels has social and environmental impacts
-They release greenhouse gases which causes environmental problems

57
Q

How do fossil fuel power stations work?

A

-Power stations burn fossil fuels to produce heat
-This heats water which creates steam
-The steam drives a turbine which turns a generator which generates electricity

58
Q

How do nuclear power stations work?

A

In the a similar way regular fossil fuel power stations work however uses nuclear fission to produce heat

59
Q

What are the advantages of nuclear power?

A

-Reliable
-Quite cheap
-Produces low level greenhouse gases

60
Q

What are the disadvantages of nuclear power?

A

-Uranium is a finite resource
-Nuclear power costs alot to build, maintain and decommission
-The waste is difficult to dispose of due to it being dangerous as it is radioactive
-There is a risk of a major catastrophe

61
Q

What are the finite ways to generate electricity?

A

Coal
Oil
Gas
Nuclear

62
Q

What are the non finite ways to generate electricity?

A

-Wind
-Solar
-Tidal barrages
-Hydro electric power
-Biomass

63
Q

What are the advantages of using non finite resources to generate electricity?

A

-Have a smaller environmental impact
-After initial setup cost it can be quite cheap

64
Q

What are the disadvantages of using non finite resources to generate electrcicity?

A

-Initial set up costs are high
-Some rely on external factors which are unreliable
-Some look ugly
-Some may have a big impact on the environment like valleys are flooded for hydroelectric power

65
Q

What are the features of alkaline batteries?

A

-Usually disposable
-Recyclable and can last a long time
-Little environmental impact as they don’t leak
-Typically used for toys, clocks and remote controls

66
Q

What are the features of rechargeable batteries?

A

-Can be charged so it can work again
-More expensive however can be used multiple times making them cheaper in the long run
-More environmentally friendly than alkaline batteries as they can be used more than once
-Built in some products like phones, laptops and electric cars