Remove, Repair, And Install Plastic Panels And Components Flashcards

1
Q

When working with plastic obtainable and read the following

  • SDS information, warning labels attached to plastic repair products, and repair procedures and safe handling information
  • SDS information
  • Warning labels attached to plastic repair products
  • repair procedures and safe handling information
A

SDS information, warning labels attached to plastic repair products, and repair procedures and safe handling information

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
2
Q

Some plastic repair adhesive contain isocyanates

True
False

A

True

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
3
Q

Thermoplastic

A

Plastic that will melt

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
4
Q

Thermoset plastic

A

Plastic that will not melt

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
5
Q

Thermoset plastics include

  • urethane based
  • Polyester based
  • Both
  • neither
A

Both

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
6
Q

Olefin plastic are all except

  • referred to as problem plastics
  • can be difficult to bind to
  • thermoplastic
  • thermosetting
A

Thermosetting

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
7
Q

Produce a messy smear when ground

A

Thermoplastic olefin plastic

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
8
Q

Grind clearly producing a fine powder

A

Thermoset plastic

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
9
Q

Produce clumps of shredded molten plastic fragment when ground

A

Thermoplastic non olefin plastics

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
10
Q

During a float test thermoplastic will float

True
False

A

True

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
11
Q

The following are two types of surface contaminants

  • water and solvent soluble
  • water and wax and grease remover
  • thermoplastic and thermoset
  • olefin and non olefin
A

Water and solvent soluble

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
12
Q

Surfaces must be properly cleaned prior to performing plastic repairs to

  • ensure proper adhesion
  • keep technicians busy
  • help identify damage
  • help keep the shop clean
A

Ensure proper adhesion

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
13
Q

Urethane plastics have no memory and cannot be reshaped with application of heat

True
False

A

False

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
14
Q

Depending on the thickness of the material repair taper should be

3-8 mm
Avoided
13-26mm
V-grooved

A

13-26mm

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
15
Q

It is crucial to properly support and align the plastic part being repaired

To ensure the part does not change from its original shape

To keep that part off of the floor

So that technician do not have to bend down

Because heat from welding will cause the repair area to expand

A

To ensure the part does not change from its original shape

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
16
Q

Adhesive should be applied

  • in 2 stages: a thick coat to achieve bind line thickness, then a skin coat to ensure good penetration
  • in 2 stages: a thin skin coat, then a thicker coat as required
  • in one application to ensure a speedy repair
A

in 2 stages: a thin skin coat, then a thicker coat as required

17
Q

Because of the multitude of products available, it is important to

  • combine the products you like to work with
  • read and fully understand the products usage and application procedures from any adhesive product, as they are pretty much all the same
  • use a backing strip no matter what the repair.
  • read and fully understand the products usage and application procedure.
A

Read and fully understand the products usage and application procedure

18
Q

Most adhesive have a

5 day shelf life
1 year shelf life
5 year shelf life
1 month shelf life

A

1 year shelf life

19
Q

What type of plastic repair requires reinforcement regardless of the size of repair

ABS
Olefin
Polycarbonate
SMC

20
Q

When repairing cracks, drill 3mm ( 1/8” ) holes at the end of each crack prevent

Adhesion
Adhesive failure
Shrinkage
Further cracking

A

Further cracking

21
Q

Which is NOT true about heat curing adhesives

  • improve adhesion
  • Reduces sand scratches
  • Speed up the repair
  • Eliminate the need for sanding
A

Eliminate the need for sanding

22
Q

Which of the following is NOT a resin type for plastic adhesive

Urethane base
Hydro base
Acrylic base
Epoxy based

A

Hydro base

23
Q

Generally, tab repairs can be accomplished

Plastic welding
Use of adhesive
Both
Neither

24
Q

Plastic should not be heated to over 66•C ( 150•F ) because

  • some plastic melt above that temperature
  • adhesive will dry too fast
  • the paint on the bumper could catch fire
  • heat lamps will not heat over 66•C ( 150•F )
A

Plastic should not be heated to over 66•C ( 150•F ) because

25
Except in the case of polyesters, when performing a two sided repair, one side can be welded, and adhesives could be used on the other side True False
True
26
Generally tab repairs can be accomplished by - plastic welding and use of adhesive - the use of adhesive - plastic welding
Plastic welding and use of adhesives
27
Which products can be used for reinforcing a thermoplastic olefin weld - stainless steel wire mesh - carbon fiber - steel rebar - fiberglass
Stainless steel wire mesh
28
During the open flame treatment the average exposure to flame is 1/3 of a second 1 second 1-3 second 3 second
1/3 of a second
29
What is NOT a type of surface modification? - spray or brush on adhesion promoters - open flame treatment -adhesives containing adhesion promoters Carefully cleaning the surface of all contaminants
Carefully cleaning the surface of all contaminants
30
When choosing an adhesion promoters Carefully cleaning - Never mix a product brand - use the most economical products - use adhesion promoters before feather edging - use a universal adhesion promoters
Never mix product brands