Remove And Install Vehicle Component Flashcards
What fuelled the first self propelled road vehicle power?
- steam
- Gasoline
- electricity
- diesel
Steam
What describes the first recorded automobile accident
- nikolaus otto in 1862
- Camille jentazky in 1899
- Nicholas cygnet in 1770
- Roberto Valturio in 1472
Nicholas Cugnot in 1770
How did Henry Ford revolutionize automobile construction in 1913?
- utilized construction
- electronic robots
- the moving assembly line
- the internal combustion engine
The moving assembly line
What was the greatest weakness of the early electric vehicle?
- slow speed
- extreme heat
- slow pressure build up
- limited range
Limited range
What was the main reason for American automobile manufacturers to start producing smaller unibody vehicles?
- high strength steel
- the horsepower race
- a global oil crisis
- passenger safety
A global oil crisis
Why describes the first commercially successfully American car?
- Henry for 1896
- Duryea Borthers 1893
- Siegfried Marcus 1875
- Nikolaus Otto 1862
Duryea Brothers 1893
What describes a vehicle that was manufactured within the last 15 years
- early model
- classic
- current model
- late model
Late model
What percentage of a vehicle’s parts must be manufactured in North American for it to be considered a domestic vehicle?
- 25%
- 50%
- 75%
- 100%
75%
What vehicle design usually has a longitudinally mounted engine?
- early model domestic
- European sports car
- late model domestic
- imported unibody
Early model domestic
What is the difference between a sedan and hatchback?
- upper door frame
- engine placement
- passenger seating
- rear storage area
Rear storage area
What are the wheels which receive power transmitted from engine referred to as?
- steering wheel
- drive wheels
- pulling wheels
- power wheels
Drive wheels
What is the newest class of body style?
- Sport utility vehicle
- sedan / SUV Crossover
- mini-van
- Convertible
Sedan / SUV Crossover
Where are the front wheels of the part time four wheel drive vehicle disengaged?
- drive shaft
- front wheel hubs
- transfer case
- transmission
Front wheel hubs
What is the repair tolerance for most unibody vehicles?
- 6mm
- 9mm
- 12mm
- 3mm
3mm
What is the standard unit measurement for steel metal thickness?
- millimeter
- gauge
- inch
- mil
Gauge
What is the standard unit of measurement for coatings applied to metal?
- millimeter
- gauge
- inch
- mil
Mil
Which body style does NOT have a full height pillar ( B-pillar)
- Sedan
- Sport utility vehicle
- hardtop
- hatchback
Hardtop
Which of the following is NOT a conventional frame design?
- ladder frame
- hourglass frame
- perimeter frame
- space frame
Space frame
What is the rear door hinge pillar is called on a 4 door vehicle?
- a pillar
- b pillar
- frame rail
- cowl panel
B pillar
All describe an B pillar EXCEPT:
- supports the door intrusion
- force the roof upward during a side impact
- is bowed inward
- designed to withstand moderate forces from side impact
Is bowed inwards
The structural integrity of a unibody roof is not complete with the windshield and back glass
True
False
True
Which of the following is considered a part of the front end section?
- package tray
- dog leg
- b pillar
- strut tower
Strut tower
Tech A says a B pillar on a 2 door vehicle is located in the forward most part of the quarter panel.
Tech B says the forward most part of a quarter panel on a 4 door vehicle is called a C pillar
- A
- B
- Both
- Neither
Both
Bumper face bars are typically used on modern unibody vehicles
True
False
False
All describe front bumper covers EXCEPT:
- have a plastic cover
- have a face bars
- have an energy absorber
- have a reinforcement
Have a face bars
Tech A says hoods have collapsed zone designed to prevent it from entering the passenger compartment during a collision.
Tech B says hoods feature a locking mechanism and safety latch
- A
-B - Both
- Neither
Both
All are component components f pickup box EXCEPT:
- Bulkhead panel
- box side panels
- cargo bed
- liftgate
Liftgate
Tech A says hardware is functional while trim cosmetic.
Tech B says a moulding is considered trim
- A
- B
- Both
- Neither
Both
All are purpose of interior trim panel EXCEPT:
- to reduce external noise
- to add structural support during side impacts
- to provide a barrier from moisture
- to provide occupant protection
To add structural support during side impacts
Tech A says a cloth type headliner offers sound deadening and thermo-insulating qualities
Tech B says a formed headliner is held place by listing wires
- A
- B
- Both
- Neither
Neither
Bull ring ( not hog ring ) may be used to seat cover
True
False
False
The SAE grade of a bolt is determined by the number of slash marks on the head of the bolt
- plus 1
- plus 2
- plus 3
- plus 4
Plus 2
Tech A says SAE fastener are based on imperial measurement
Tech B says a bolt with a 4.8 grade will have a metric head size and metric threads
- A
- B
- Both
- Neither
Both
Tech A says that length measurements for hex bolts are taken from the tip of the head of the tip of the bolt
Tech B says that length measurements for countersunk screw are taken from base of the head to the tip of the screw
- A
- B
- Both
- Neither
Neither
Tech A Says that the lower the metric pitch, the coarser the thread.
Tech B says that separate gauge are required to measure SAE and metric pitches
- A
- B
- Both
- Neither
B
SAE thread pitch is
- the number of thread per inch
- the depth of the thread
- the distance between twelve adjacent threads
- measured in millimeters
The number of threads per inch
Left handed threaded fastener is
- tightened by turning clockwise
- self tapping
- always marked to distinguish from general fastener
- used on rotating parts
Used on rotating parts
Flat washer is used to:
- Hold the bolt and nut in place
- limit corrosion to the bolt
- reduce steer
- Be a sacrificial component
Reduce stress
Snap rings would most likely be used on:
- a seat
- an axle shaft
- a seat belt mounting
- an instrument panel
An axle shaft
Tech A says that cotter pins are used on tie rod ends.
Tech B says that cotter pins are designed for one time use
- A
- B
- Both
- Neither
Both
Generally, torque wrench should be calibrated at least:
- three times each years
- once each years
- every three years
- every five years
Once each year
Toque to yield fasteners
- will break they stretch
- can be tightened using pneumatic wrench
- Are installed with an angle garage on a torque wrench
- are one time us hardware
Are one time use hardware
Tech A says that hardware should be divided and put into labeled parts location bins.
Tech B says that hardware should be stored in labeled sealable bags attached to the removed or replacement part
- A
- B
- Both
- Neither
Both
A service manual can be used to locate all of these EXCEPT:
- Removal procedures
- Vehicle colour code variance
- Types of tools that can be used
- Clips and fasteners
Vehicle colour code variance
Which of these removal method / tools is used on fastener with undamaged head
- Jam nut
- Wedge and housing
- impact driver
- screw extractor
Impact driver
A special drill is used to remove fasteners when using
- An impact drill
- a screw extractor
- a die
- a cold chisel
A screw extractor
Which of these requires the drill motor to be in the reverse mode
- drilling and tapping
- using a retreading tap
- installing a threaded inserts
- using a screw extractor
Using a screw extractor
Which of these restoration tools contains up to eight different sized cutting surfaces?
- thread file
- die
- tap
- screw extractor
Thread file
A threaded insert is used to restore
- bolt threads
- torque to yield fasteners
- nut threads
- fastener hole threads
Fastener hole thread
When reusing an adhered emblem, which of these requires the foam tape on the emblem to uniform in appearance?
- emblem adhesive
- transfer adhesive
- mechanical fastener
- two-sided tape
Transfer adhesive
Tech A says that a moulding, ordered by Color, may refinishing
Tech B says that an undamaged moulding may require replacement if it is removed
- A
- B
- Both
- Neither
Both
Tech A says that when a wetting solutions, decals can be lifted and repositioned while they are wet
Tech B says that a 3mm ( 1 1/8” ) razor blade cut should be made in decals to remove air bubbles
- A
- B
- Both
- Neither
A
Which of these tools is the best option to use with a heat gun when removing adhesive
- fishing line
- air chisel attachment
- eraser disc
- plastic razor blade
Plastic razor blade
Removing a belt line moulding may require
- removing the door glass
- using fishing line
- using a lubricant
- a truss
Removing the door glass
Replacement label have their own part number
True
False
True
A clip attached door cladding is being removed and installed on replacement door panel
Tech A says to drill all necessary holes before refinishing
Tech B says that some door cladding is impossible to remove without damaging the clips
- A
- B
- Both
- Neither
Both
Tech A says that when removing a belt line moulding, the door trim panel may need to be removed
Tech B says that when removing a belt moulding, the door mirror may need to be removed.
- A
- B
- Both
- Neither
Both
Which of these adhered emblem removal tools uses a see saw cutting motion?
- plastic scraper
- razor blade
- air chisel attachment
- fishing line
Fishing line
To is aids in holding the emblem in place while adhesive sets:
- plastic fastener
- rivets
- sheet metal screws
- tape
Tape
Underhood insulation pads are typically attached to the hood using:
- channel locking strips
- flush mounted nylon retainers
- screws
- metal retaining clips
Flush mounted nylon retainers
Hood mounted windshield washer nozzles are removed by:
- applying pressure from the top and popping them out through the bottom
-Pulling them from the bottom
- squeezing from the bottom and popping them out the top
- prying them from the top with a putty knife
Squeezing from the bottom and popping them out through the top
Tech A says that rivets may be used to attach door handles to the door skin
Tech B says that wing nuts may be used to connect linkages between door handles and latch assemblies
- A
- B
- Both
- Neither
Both
An interior door trim panel is being removed
Tech A says that the power window switch tech should be disconnected when it is not being used
Tech B says that the ignition switch should be in the OFF position when it is not needed
- A
- B
- Both
- Neither
Both
Painted pinstripes should be removed using
- a heat gun
- an eraser disc
- a DA sander
- a razor blade
A DA sander
The protective film on pinstriping and decals
- keeps the pieces in alignment during application
- protects them from water damage after application
- adheres to the adhesive side of the pinstripe
- protects them from UV damage after application
Keeps the pieces in alignment during application
All of these may be done when applying decals EXCEPT:
- Apply with a metal putty knife
- squeegee from the inside to outside
- apply using heat
- apply with water
Apply with a metal putty knife
Replacement vehicle wraps are typically applied shortly after the refinished process in order to adhere correctly
True
False
False
Tech A says that tempered safety glass is held intact when it breaks by a layer of polyvinyl butyral ( PVB )
Tech B says that laminated safety glass can only be used in windshield
- A
- B
- Both
- Neither
Neither
Privacy tinted glass
- Is marked AS1 on the “bug”
- is only installed in the aftermarket
- is marked AS3 On the “bug”
- can be used anywhere except the windshield
Is marked AS3 on the “bug”
The express down feature found on many power window systems
- makes the window roll down twice as fast as normal when the feature is activated
- allows the driver to turn OFF the window switches in the other door
- will NOT allow the window to be rolled down when the feature is activated
- allows the window to roll all the way down without holding the switch the entire time
Allows the window to roll all the way down without holding the switch the entire time.
Rivets and bolted glass will typically have between the glass and the fasteners?
- plastic washers
- insulating tape
- rubber gaskets
- metal channels
Plastic washer
Tech A says that rubber glass runs should only be lubricated with powered graphite.
Tech B says that bent window channels can typically be straightened and reused
- A
-B - Both
- Neither
A
The most common style of movable glass located in quarter panel is a:
- frameless roll up glass
- hinged vent window
- sliding window
- framed roll up glass
Hinged vent window
All these are parts of a hinged vent glass assembly EXCEPT:
- latches
- weatherstripping
- hinges
- hydraulic lifting strut
Hydraulic lifting struts
All these describe a typical sliding sunroof EXCEPT:
- Factory installed
- manually driven
- power driven
- cable operated
Manually driven
Tech A says that when a sliding sunroof assembly needs to be removed from the vehicle it should be removed as a modular assembly whenever possible
Tech B says that some vehicles may have adhesively bonded headliners that require removal when removing the sunroof assembly
- A
- B
- Both
- Neither
Both
All of these parts of a typical sliding sunroof assembly EXCEPT the :
- Wind deflector
- latch
- sunblade
- drain hoses
Latch
The express open feature found on many power sliding sunroofs
- open the sunroof halfway with one touch of the switch
- tilt the back of the sunroof up to allow for ventilation of the vehicle
- opens the sunroof faster than normal when activated
- opens the sunroof completely with one touch of the switch
Opens the sunroof completely with one touch of the switch
How can you identify a shaded windshield
- by the colour
- by the bad across the top of the windshield
- by the privacy tint
- by the thickness of the glass
By the band across the top of the windshield
What are the two types of adhesive installations used
- butyl and urethane
- urethane and acrylic
- urethane and epoxy
- butyl and acrylic
Butyl and urethane
What glass components are typically mechanically mounted
- vent windows, door glass and mirror
- rearview mirror, door glass and vent windows
- door glass, vent windows, and some quarter panel glass
- door glass, vent windows and windshield
Door glass, vent windows, and some quarter panel glass
What is a frit
- specialty tool for glass removal
- encapsulated parts
- black band around the edge of a windshield
- glass installation guide
Black and around the edge of the windshield
All are window fastening method EXCEPT:
- inducted fusion installation
- mechanical installation ( hardware )
- gasket installation
- adhesive installation
Inducted fusion installation
What type of glass are windshield made of?
- Zone tempered
- privacy
- laminated
- tempered
Laminated
What type of glass is typically used for side and rear windows?
- laminated
- shaded
- tempered
- anti lacerative
Tempered
When broken, the plastic material in this type of glass holds the shattered glass in place:
- zone tempered
- tinted
- tempered
- anti lacerative
Anti Lacerative
What is the main purpose of the frit
- to improve the “look” of the glass
- to block UV rays from degrading the adhesive
- to help the removal procedures
- to give the glass more strength
To block UV rays from degrading the adhesive