Particle Technology Flashcards
Equivalent Diameter is the diameter of the sphere having the same
ratio of surface to volume as the actual volume
Sphericity of Cylinder having equal L and D
0.87
S = π⅓ (6V)⅔ ÷ SA
S = 6V ÷ (SA*D)
Sphericity of hedrons
Tetra - 0.67
Hexa - 0.81
Octa - 0.84
Dodeca - 0.91
Icosa - 0.94
Units of measurements used for different sizes of particles
Coarse - mm, in, cm
Fine - mesh or screen size
Very fine - microns, nano
Ultrafine - SA/mass (e.g., m²/g)
Short distance transportation of grain gravel, sand is done using
screw conveyor
Power requirement of ball mill is proportional to
D^2.5
Screen for sizing very fine materials
Vibrating Screen
Plate and frame filter operates by
pressure
Tabular bowl centrifuges operate at ____ as/than disk bowl centrifuge
a. lower speed
b. higher speed
c. same speed
higher speed
Pebbles used in pebble mills are made of
flint or porcelain
Agitator for fibrous and dense slurries
Cone type
Centrifuge used in sugar mills
Suspended batch basket
Mesh sizes of this screen is arranged from smallest to largest. Used for powdered and granular feeds
Reciprocating screens
Mesh number is defined as
Number of apertures per linear inch
How to relate mesh number to screen opening/aperture?
Mesh Number (Aperture + Wire Diameter) = 1
Screen interval of Tyler Standard Sieve Series
√2
United States Sieve Series screen interval is
⁴√2
Cumulative Analysis or Plot in screening
Larger than Dp - mass fraction is the overflow of the mesh
Smaller than Dp - mass fraction is the underflow of the mesh
Relationship of screen effectiveness and screen capacity
Inverse
Ball mills and tube mills with flint or porcelain balls are used for size reduction of
non-metallic ores
Size reduction of ____ is accomplished in steam heated rollers and roll crushes
a. waxes
b. resins
c. gums
d. rubber
Rubber
Filter media is used to
increase the porosity if cake
Froth floatation is mist suitable for
a. iron ores
b. quartzite
c. sulfide ores
d. none
sulfide ores
Taggart’s formula
T=0.6LS
Equipment for Coarse, Hard Materials
Jaw crusher and Gyratory crusher
T/S² < 0.115 Jaw
T/S² > 0.115 Gyratory
Equipment for Coarse, Soft Materials ,e.g., gypsum, coal, ice, fire, shales, clay
Brandford breaker for coal
Tooth roll crusher (by pressure)
Hammer Mill
Squirrel Cage Disintegrator
Equipment for Intermediate size reduction
Crushing rolls (2 rolls rotating in opposite direction)
Cone crushers
Edge runner (clay industry)
Crushing roll, angle of nip formula
angle = 2@
cos @ = (r1 + b) ÷ (r1+r2)
Mill used in paint, pigment, cosmetics manufacturing
a. Ball mill
b. Pebble mill
c. Rod mill
d. Hammer mill
Pebble mill
Speed when centrifuging (balls are carried iver due to very high speed) occurs in the mill
Critical speed
Equipment for Ultrafine size reduction
Classifying Hammer Mill
Fluid Energy Mill
Agitated Mill
Colloid Mill
Energy required for size reduction is proportional to the length of the initial and final diameters
Kick’s Law (n=1)
P/T = k ln (x1/x2)
Energy requirement is proportional to the new surface created
Rittinger’s Law (n=2)
P/T = k (1/x2 - 1/x1)
Rittinger’s formula given specific surface area and rittinger’s number
P/T = (Sp-Sf) / Rittinger’s No.
Rittinger’s Number = 1/Kr
Energy requirement is proportional yo the square root of the surface to volume ratio of the product
Bond’s Law (n=1.5)
P/T = K (x2 -½ — x1 -½)
Cleaning of fine coal dust (<0.5 mm)
Froth floatation
Range of compressibility coefficient of commercial compressible cake obtained in filtration is
a. 0.01 to 0.1
b. 0.1 to 0.5
c. 0.2 to 0.8
d. 0.8 to 1.2
0.2 to 0.8
The value of angle of nip is generally about
32°
Sulfuric acid mist is arrested by using ____ scrubber
venturi
Main size reduction in ultra-fine grinders
a. compression
b. attrition
c. impact
d. cutting
Attrition
coarse - compression
fine - impact
very fine - attrition
Jigging is a technique by which particles can be separated by
a. particle density
b. particle shape
c. particle size
d. all
particle size
A cage mill is a ____ mill
a. roll
b. vibratory
c. impact
impact mill
Diatomaceous Earth is an example of
filter aid
Separator for milk cream
a. disc bowl centrifuge
b. sharpies supercentrifuge
c. batch basket centrifuge
disc bowl
Grindability is independent of
a. size
b. elasticity
c. hardness
d. tougness
size
Shape factor for a cylinder whose L=D
1.5
Dust laden air is purified using
a. cyclone separator
b. bag filter
c. tubular centrifuge
cyclone separator
Higher rittinger’s number of material indicates _____ grindability
a. poorer
b. better
better
Mixer used for devulcanization of rubber scarp and making water dispersion and rubber solution
a. Banbery
b. Tumbler
c. Muller
Banbery
Conveyors under “scrapers”
Ribbon
Flight
Drag
L/D of ball mill us
a. 1
b. greater than 1
c. less than 1
less than 1
Conveyor for sticky material
Screw conveyor, which is not part of “carrier” division
Filtration of water in a paper mill is done by using what filter
a. open sand
b. leaf
c. plate and frame
d. sparkler
open sand
Also called as Moore filter
Leaf filter
For ball mill, coarse particles will require _____ balls
a. large
b. small
large
Flow if filtrate through a cake in a PFF is best described by what equation
Kozney-Karman
Resistance offered by the bag filter is proportional to
concentration of dust/particle size
Mill for cement clinker
a. ball
b. rod
c. tube
d. hammer
e. pebble
tube
Geometric mean of the relative rejections and the relative recoveries of 2 minerals
Selectivity index
Mixer for rubber and plastic solids
Banbery
Maximum attainable velocity
Free settling or terminal velocity
b and n for the three ranges of particle motion
Stokes 24,1 Re <2
Intermediate 18.5,0.6 Re 2-500
Newton 0.44,0 Re >500
K = Ar⅓ >3.3 - 44<
Rate of settling is not constant as the movement of particle is impeded by nearby particles
Hindered Settling
Separation of sugar solution from settled out mud, we use ____ filter
centrifugal
Mixing light fine powder of insecticide is done by
Impact wheel
Size reduction of mica and asbestos is done in
a. gyratory crusher
b. crushing rolls
c. hammer mill
hammer mill
Moisture can be removed from lubricating oil using
tubular centrifuge
In tabling, table/deck is inclined from horizontal at an angle of
2-5°
Gizzlies are used to separate __ solids
a. coarse
b. fine
c. very fine
fine
Reduction ratio of fine grinders
up to 100
Reduction ratio
Ratio of feed opening to discharge opening
Separation of isotopes is done using
ultra-centrifuge