operations - production processes Flashcards

1
Q

What is production?

A

The process of taking raw materials and turning them into a finished product.

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2
Q

What are the two methods of production?

A

Job and flow production.

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3
Q

What is job production?

A

The production of one off items to meet the needs of each individual customer.

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4
Q

Give 2 advantages of job production.

A
  • Cheap and easy to set up
  • Meet specific needs of customer
  • High quality
  • Can charge premium price
  • Business can differentiate itself from competitors
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5
Q

Give 2 disadvantages of job production.

A
  • Requires highly skilled labour
  • Difficult to achieve economies of scale
  • Time consuming
  • Expensive
  • Limited market and output
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6
Q

Give an example of a product made using job production.

A
  • Tailor made clothes
  • Building ships and bridges
  • Web design
  • Specialist cakes
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7
Q

What is flow production?

A

The process of making identical products along an assembly line.

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8
Q

Give 2 advantages of flow production.

A
  • Efficient
  • Low cost per unit (economies of scale)
  • Consistent quality
  • Continual output so less need to hold stock
  • Can utilise worker specialisation
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9
Q

Give 2 disadvantages of flow production.

A
  • High inital costs
  • Problems can shut down whole process
  • Repetitive work leading to low motivation
  • Can only be used for standardised products
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10
Q

Give an example of a product made using flow production.

A
  • Mass produced food
  • Televisions
  • Mobile phones
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11
Q

What is lean production?

A

A strategy businesses can use to mak production more efficient.

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12
Q

How does using lean production contribute to business efficiency?

A

It aims to use as few resources as possible to minimise waste.

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13
Q

What 2 techniques can be used to increase business efficiency as part of lean production?

A

JIT and Kaizen.

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14
Q

What does JIT stand for?

A

Just in time.

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15
Q

What is the aim of JIT?

A

To keep stock levels to the bare minimum.

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16
Q

Give 2 advantages of JIT.

A
  • Money saved from not holding stock can be used elsewhere
  • Stock will not lose value
  • Reduces warehousing costs
17
Q

Give 2 disadvantages of JIT.

A
  • Dependent upon a good relationship with suppliers
  • Firm can lose out on sales if stock doesn’t arrive
  • Don’t get purchasing economies of scale
  • Cannot meet unexpected rises in demand
18
Q

What is the aim of Kaizen?

A

For all workers to make small but frequent improvements to increase efficiency.

19
Q

Give an advantage of Kaizen.

A
  • Big cost saving over time

* Easy to implement