Operations Management (Sec 4) Flashcards
What is productivity?
Productivity= (Quantity of Output) / (Quantity of Input)
What is labour productivity?
Labour productivity =
Output (over a period of time)) / (No. of employees
How can a business increase productivity?
- Motivate/train workers
- Improved quality & inventory control
- New technology, Automation
What are the befits of increased productivity?
- Increased output
- Less cost per unit
- Less workers needed
- Higher wages boosts motivation
What is the buffer inventory level?
It is the inventory held to deal with uncertainty in consumer demand and deliveries of supplies
What is lean production?
Lean production refers to methods used by businesses to decrease waste, which increases efficiency
What are the seven type of waste?
- Overproduction: Too many goods, costly storage
- Waiting: When goods aren’t moving or being processed
- Transportation: Damage can occur
- Unnecessary inventory: Too much inventory is useless
- Motion: Employees moving unnecessarily
- Over-processing: Complex machinery doing simple tasks
- Defects: Faulty products
Benefits of lean production?
- Less storage costs, less waste
- Faster production, some processes get cut out
- Less injury
- Machines used more productively
- No need to repair faulty products
What are the types of Lean Production?
- Kaizen
- Just-in-time inventory control
- Cell production
What is Kaizen?
Kaizen means continuous improvement through elimination of waste
What are the benefits of Kaizen?
- Improved productivity
- Less space needed for production
- Work-in-progress is reduced
- Improved factory layout may allow some jobs to be combined
What is just-in-time inventory control?
It is a production method in which reduces/eliminates the need to hold inventories of raw materials/unsold products. The supplies arrive at the time they are needed
What are the benefits of just-in-time inventory control?
- No storage costs
- No need for warehouses needed
- Products are sold fast, so profits flow in quickly
What is cell production?
It is a production line divided into separate, self-contained units, each making a part of the product
What are three methods of production?
- Job production: A single product is made at a time
- Batch production: Products are made in batches
- Flow production: Lots is produced continuously