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Design > Methods of Maufacturing > Flashcards

Methods of Maufacturing Flashcards

1
Q

Name one of the categories that manufacturer can be put into?

RM

A

Deforming or
Reforming
Fabricating
Wasting

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2
Q

What is wasting

RM

A

The process where material is removed to create a component

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3
Q

What is deforming ?

-Krystian S

A

Where a material is reshaped without changing its state

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4
Q

What is fabrication

-Krystian S

A

Where a material is joined or fabricated to form a component

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5
Q

What is reforming

-Krystian S

A

Where the state of a material is changed enabling it to be reformed.

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6
Q

What are some examples of deforming processes

-Krystian s

A 
Laminating 
Bending 
Vacuum forming 
Forging/hammering
Knurling
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7
Q

What are some examples of fabrication processes

-Krystian s

A

Wood joints
Soldering
Riveting
Mechanical fastening e.g screws

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8
Q

Examples of Wasting processes.

-Ssnehnil G

A 
Sawing
Planing
Filing
Chiselling 
Turning
Drilling
Milling
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9
Q

Examples of Reforming processes.

-Ssnehnil G

A

Sand casting
Die casting
Injection moulding

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10
Q

What is facing (Metal Lathe/Centre Lathe)?

-Oscar Lawson

A

Moving the tool at right angles to the centre, facing the end surface.

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11
Q

Sand casting.

-Ssnehnil G

A

Molten metal is poured into a sand mould. Once cool the metal retains the form of the mould.

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12
Q

What is Drilling (Metal Lathe/Centre Lathe)?

-Oscar Lawson

A

You use the tail stock to hold the drill in the machine and feed in into the work as it rotates. It is similar to a pillar drill but the material, rather than the drill, is the one rotating.

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13
Q

Injection moulding.

-Ssnehnil G

A

Molten plastic is forced into a mould. Once cool the mould is opened and the moulding removed.

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14
Q

Vacuum forming.

-Ssnehnil G

A

Plastic sheet is softened and pulled over a mould using a vacuum. Once cool the plastic retains the shape of the mould.

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15
Q

What is Knurling (Metal Lathe/Centre Lathe)?

-Oscar Lawson

A

Pressing a hardened steel wheel into your rotating work the produce a pattern. The patterns is normally either straight or diamond.

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16
Q

What is Drilling (Metal Lathe/Centre Lathe)?

-Oscar Lawson

A

You use the tail stock to hold the drill in the machine and feed in into the work as it rotates. It is similar to a pillar drill but the material, rather than the drill, is the one rotating.

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17
Q

What is Parting (Metal Lathe/Centre Lathe)?

-Oscar Lawson

A

A narrow tool is fed into the work to trim to length or part the work from the stock bar

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18
Q

What are the four methods of Manufacture?

  • Humphrey Marsh
A

Wasting Deforming Fabricating

Reforming

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19
Q

What is the definition of deforming processes?

  • Humphrey Marsh
A

Where material is reshaped without changing its state.

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20
Q

What is the definition of wasting processes?

  • Humphrey Marsh
A

Where material is removed to create a component

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21
Q

What is the definition of fabrication processes?

  • Humphrey Marsh
A

Where material is joined or fabricated to make a component

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22
Q

What is the definition of reforming processes?

  • Humphrey Marsh
A

Where the state of a material is changed enabling it to be reformed.

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23
Q

What is a good way to tell if a process is a wasting process or not?

Caspar Tyser

A

If it makes a mess it’s wasting.

24
Q

What happens in Parting on a Centre Lathe?

Caspar Tyser

A

A narrow tool is fed into the work to rim, to length or part the work form the stock bar.

25
Q

What happens in Facing with a Centre Lathe?

Caspar Tyser

A

The tool is moved at right angles to the centre, facing the end surface.

26
Q

What happens in Drilling with a Centre Lathe?

Caspar Tyser

A

The tail is used as a chuck to hold the drill. As the work rotates the drill is fed into the work.

27
Q

What wood is used in Laminating?

Caspar Tyser

A

Thin, flexible layers of natural timer or plywood.

28
Q

What are the four methods of manufacturing?

Torsai K

A

Wasting, deforming, fabricating and reforming.

29
Q

What are the processes in the deforming category?

Torsai K

A

Laminating, bending, vacuum forming, forging and knurling.

30
Q

What happens in the fabrication process?

Torsai K

A

A metal is joined or fabricated to make a component

31
Q

What happens in the reforming process?

Torsai K

A

The state of a material is changed enabling it to be reformed.

32
Q

What happens in the wasting process?

Torsai K

A

Material is removed to create a component. This process usually makes a big mess.

33
Q

what material is usually vacuum formed?

Ivan

A

plastic

34
Q

give an example of 1 deforming processes

Ivan

A

knurling

35
Q

name a wasting process

Ivan

A

chiselling

36
Q

name a mechanical method of assembly?

Ivan

A

screws

37
Q

name 1 reforming process?

Ivan

A

sand casting

38
Q

What type of tool is a chisel and for what material?

-Lucas M

A

A wasting tool for wood

39
Q

What type of tool is a lathe and for what material?

-Lucas M

A

Wasting tool for metal

40
Q

What type of tool is a mill and for what material?

-Lucas M

A

Wasting tool for metal

41
Q

What type of process is bending metal an example of?

-Lucas M

A

Deforming

42
Q

What type of process is vacuum forming an example of?

-Lucas M

A

Deforming

43
Q

What type of process is bending metals an example of?

Casper K

A

Deforming

44
Q

Which example of a reforming process is best for a metal with a low melting point?

Casper K

A

Die Casting

45
Q

Which types of wood are best for lamination?

Casper K

A

Natural timber and/or plywood

46
Q

What is an wood lathe used for?

Casper K

A

To shape a turning blank

47
Q

What is the purpose of wood joints?

Casper K

A

To construct furniture

48
Q

Wasting is a method of what?

-Alfie Turner

A

Method of manufacture

49
Q

In the wasting process is material wasted

-Alfie Turner

A

Yes

50
Q

Is a chisel used for that process

-Alfie Turner

A

Yes

51
Q

Is a lathe used?

-Alfie Turner

A

Yes

52
Q

Is it a metal lathe?

-Alfie Turner

A

No

53
Q

Is Sand Casting a Reforming Process?

-Oscar Mabon

A

Yes

54
Q

Is Injection Moulding a Reforming Process?

-Oscar Mabon

A

Yes

55
Q

Is Die Casting a Reforming Process?

-Oscar Mabon

A

Yes

56
Q

Is using a centre lathe a Reforming Process?

-Oscar Mabon

A

No

57
Q

Is Welding a Reforming Process?

-Oscar Mabon

A

No

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