Metals Flashcards

1
Q

What is an alloy?

A

2 or more metals combined to combine properties

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2
Q

What are the properties and uses of cast iron?

A
  • strong
  • brittle
  • car brake disks
  • vices
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3
Q

What is mild steel?

A

Iron and carbon

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4
Q

What are the properties and uses of mild steel?

A
  • strong
  • cheap
  • rusts easily
  • screws
  • nails
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5
Q

What is stainless steel?

A

Iron + carbon + chromium + nickel

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6
Q

What are the properties and uses of stainless steel?

A
  • hard
  • doesn’t rust
  • expensive
  • surgical equipment
  • cutlery
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7
Q

What are the properties and uses of zinc?

A
  • weak
  • resists corrosion

•coating metal such as steel

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8
Q

What are the properties and uses of copper?

A
  • soft
  • malleable
  • conductive
  • ductile
  • water pipes
  • pans
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9
Q

What are the properties and uses of brass?

A
  • strong
  • resists corrosion
  • malleable
  • ductile
  • conductive
  • door handles
  • electrical parts
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10
Q

What are the properties and uses of silver?

A
  • soft
  • malleable
  • ductile
  • conductive
  • expensive
  • jewellery
  • expensive cutlery
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11
Q

What is pewter?

A

Tin + copper + antimony

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12
Q

What are the properties and uses of pewter?

A
  • soft
  • cheaper than silver
  • jewellery
  • ornaments
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13
Q

What are the different forms metal can come in?

A
  • sheet
  • strips
  • different shaped rods / bars (circles / squares etc)
  • pipes / tubes
  • angle shaped
  • u shaped channel
  • I shaped girder
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14
Q

Why is it good that manufacturers can get their metal in different forms?

A

So that they can get roughly the size that they need minimising waste and costs

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15
Q

Where is metal extracted from?

A

Metal ore

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16
Q

What happens to metal ore to extract the metal?

A

It is crushed and heated to melt it in a blast furnace and is the refined to remove impurities

The molten metal is cast (poured into a mould) and can be run through rollers to shape it

17
Q

What can beat treatments do to metals?

A

Change their properties

18
Q

What is annealing?

A

The metal is heated and left to cool slowly

19
Q

What properties does annealing add?

A
  • softer
  • more ductile
  • less brittle
20
Q

What is hardening?

A

Heating a metal until it is red hot and then plunging it into cold water or oil

21
Q

What properties does hardening add?

A
  • harder

* brittleness

22
Q

What is often done after hardening to reduce brittleness?

23
Q

What is tempering?

A

Steel:

Gently heated as it gets hotter it’s colour changes, the colour tells you how tough it has become

24
Q

What is the colour for the weakest toughness?

A

Pales straw

25
What is the colour for the strongest toughness?
Blue
26
What is the colour for the medium toughness?
Browny purple
27
What properties does tempering add?
•toughness
28
Why is metal coated?
For protection
29
How can metal be coated?
* painting * plastic coating * plating * lacquering
30
What is paining as a metal coating?
A primer is applied (red oxide or zinc chromate for steel) so that the paint layers bond and stick to the metal and then the top coat is applied
31
What is plastic coating?
A metal is heated and then plunged into fluidised powder (fine powder which acts like a liquid by passing gas through it) the coated metal is then put back in the oven for the coat to fuse to the surface
32
What is plating?
Whereby another metal is coated onto a metal o next through electrolysis
33
What is lacquering?
A thin layer of cellulose gum or varnish is applied and leaves a transparent coating providing a barrier against oxidisation and tarnishing
34
What is lacquering often used on?
Jewellery and decorative items
35
What does a ferrous metal contain?
Iron