Materials Flashcards

1
Q

describe tension force and example products

A
  • when an object is stretched/pulled apart in opposite directions
  • springs in a trampoline have high tensile strength - they resist being permanently stretched and return to their original length to throw you back into air
  • suspension bridges use springs to support weight of the bridge
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2
Q

describe compressive force and example products

A
  • when an object is squashed due to compressive forces directed at one another
  • occurs when a material supports weight above it eg. chair legs+ bridge supports
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3
Q

describe shear force and example products

A
  • causes parts of an object to slide past one another
  • scissors/industrial cutting machines use shear force to cut materials
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4
Q

describe torsion force and example products

A
  • when an object is twisted
  • propeller shafts resist torsion - allows them to transfer rotary motion without breaking/twisting
  • wringing water out of cotton towels
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5
Q

describe the primary processing of paper

A
  • trees are cut down and taken by lorry to a paper mill
  • the bark is stripped off
  • the wood is cut into smaller pieces by a chipper
  • the bits of wood go through chemical or mechanical pulping
  • the pulp is washed and bleached to desired colour
  • the pulp is pressed flat between rollers, dried, and cut to size
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6
Q

describe the sizes of paper and how they relate to each other

A
  • sizes start of A0 and half in size/area each time
  • e.g. A4 is half the size of A3
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7
Q

describe the properties and use of cartridge paper

A
  • high quality & has a textured surface
  • good for sketching with different drawing materials (pencils, crayons, inks)
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8
Q

describe the properties and use of layout paper

A
  • thin+ translucent
  • good for general design work/ sketching ideas
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9
Q

describe the properties and use of tracing paper

A
  • semi-transparent
  • used to copy images
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10
Q

describe the properties and use of grid paper

A
  • has a square grid/ isometric pattern printed on it
  • grid - orthographic+ scale drawings
  • isometric - isometric drawings
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11
Q

describe the properties and use of bleed-proof paper

A
  • used when drawing with felt-tips/ marker pens
  • ink does not bleed (spread out)
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12
Q

describe the properties and use of foil-lined board/ tetrapak

A
  • board with an aluminium foil lining
  • used for food packaging - foil keeps flavours in and air+moisture out
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13
Q

describe the properties and use of foam core board

A
  • expanded polystyrene foam is sandwiched between two thin layers of card - increases strength+ rigidity by lamination
  • stiff+ lightweight, outer card layers can be scored
  • used for making models, mounting posters
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14
Q

describe the properties and use of duplex board

A
  • one side is solid white board - visible side, smooth for printing, high quality
  • one side is cardboard
  • used for food packaging
  • outside appears high-quality
  • cheaper as one side is cardboard
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15
Q

describe the properties and use of corrugated card

A
  • made of a fluted inner core sandwiched between two outer layers/liners
  • the flutes add strength/rigidity by lamination - used for secondary packaging to protect products during transit
  • air held in fluted layer provides insulation+ cushioning
  • outer liners can be printed on
  • is flexible/can be bent without breaking but is rigid enough to keep its shape
  • negative - stronger materials are bulkier so could increase transport costs
  • used for food packaging (pizza boxes), delivery boxes
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16
Q

describe the properties and use of ink jet card

A
  • used for ink jet printing - ink does not bleed so the printed image is sharply defined+ high quality
17
Q

describe the properties and use of solid white board

A
  • high quality, bleached surface ideal for printing
  • used for luxury primary packaging (packaging for individual items)
18
Q

describe properties+ examples of thermoforming plastics

A
  • don’t resist heat - easily formed into diff shapes by heating/melting/remoulding
  • recyclable - are ground down/melted +reused
  • acrylic (PMMA) - hard/stiff/shiny, weather resistant, used for helmet visors/baths/signs
  • also PVC/ HDPE
19
Q

describe properties+ examples of thermosetting plastics

A
  • resist heat/fire - used for electrical fittings/pan handles
  • undergo a chemical change when heated then moulded - become permanently hard/rigid
  • non-recyclable - cannot be melted+reshaped
  • polyester resin (PR) - hard/stiff, cheap, electrical insulator, waterproof so used in shower stalls/garden furniture, added to glass fibres to form glass-reinforced plastic
  • also epoxy resin/ urea formaldehyde
20
Q

describe the properties of softwoods

A
  • grow in cold climates
  • fast growing - therefore cheap+ readily available
  • leaves are like needles+ have cones
  • leaves are evergreen
21
Q

state examples of softwoods (3)

A
  • PINE - strong, contains lots of knots so harder to work with, used for telegraph poles/fences/cheap furniture
  • LARCH - hard/tough/durable, resistant to rot so good for decking/fences
  • SPRUCE - hard, high strength to weight ratio, contains lots of knots, used fir crates/ship masts
22
Q

describe the properties of hardwoods

A
  • grow in warm climates
  • slow growing - therefore rarer+ expensive
  • broad/flat leaves
  • deciduous - lose their leaves in autumn
  • most have a tighter grain - dense/hard (unlike balsa)
23
Q

state examples of hardwoods (5)

A
  • OAK - tough/durable/strong, attractive grain, good finish, corrodes steel screws/fittings, used for flooring/furniture
  • MAHOGANY - durable, easy to work with, expensive, used for good-quality furniture
  • BEECH - hard, can be bent using steam, used for chairs/toys
  • BALSA - low density/soft so easy to cut/shape, used for modelling
  • ASH - tough, attractive, shock-absorbent, used for tool handles/sports equipment
24
Q

state examples of manufactured boards (3)

A
  • MDF
  • plywood
  • chipboard
25
Q

state the stock forms that paper+board come in (3)

A

sheet
roll
ply - refers to no. paper layers

26
Q

state what units papers and boards are measured in

A

paper: gsm (grams per square metre)
board: gsm, thickness measured in microns

27
Q

describe how paper is modified to increase rigidity

A

folded/bent - lamination

28
Q

describe smart materials

A
  • react to changes in their environment (stress, light, temp)
  • thermochromic/photochromic pigment, shape memory alloy
29
Q

describe modern materials

A
  • developed recently as a result of new technology
  • graphene, titanium, LCD, nanomaterials, carbon fibre, glass-reinforced plastic GRP, metal foam