Lathe Compontents And Operation Flashcards
When using a file on the lathe why is it important to use your left hand to hold the handle?
To avoid reaching over the lathe
What is the most typical lathe?
Engine lathe
General purpose machine that can do practically any machining jobs
What are the types of lathe centres?
Live centres - turns with the headstock
Solid dead centres - does not turn
Half centre - allows room for tool
Revolving dead centre - spins on bearings
What is a lathe dog for?
Transmit drive power from the spindle to a work piece.
What is more versatile 3 Jaw or 4 jaw chucks?
4 jaw chucks can hold irregular shapes and be set up more precise.
Tool holding systems must be?
Rigid
Adjustable
Repeatable
What is the purpose of a steady rest?
Provide support for long work pieces
What does a follower rest do?
Keeps work piece from
Deflecting from the cutting tool
Turning refers to?
Rotating a workpiece and reducing its diameter with a tool.
CS x 4 / D
CS x 320 / D
Formula for calculating spindle speed (RPM)
CS-cutting speed
D-diameter of material
- as work pieces get smaller the spindle speed must be increased.
How is feed rate measured?
Mm or inches per revolution
Finishing requires ______ feed rate?
Between .002 and .005 inches per revolution. Choose the highest feed rate that still produces and acceptable surface finish.
Right hand tools cut from?
Tail stock to headstock
What is the difference between direct and indirect reading dials?
Direct dials - each line on the dial represents .001” on the diameter of the work piece
Indirect dial - each line represents .001” on the radius of the work piece. So .001 actually equals .002” of material removed
When roughing a work piece it is important to leave _____” for finishing?
.030”
Feed rate should be as high as the cutting tool and machine can handle
Between .015 and .030
Use fewest roughing cuts as possible
Parting off hollow workpiece that is not true will result in?
Some tips to part off?
Broken tool
- part as close to chuck as possible
- set cutter with as little overhand as possible
- set spindle speed to half of your turning speed
- if tool chatters reduce the spindle speed
- never attempt to part between centres
How do you figure out cutting speed for drilling on a lathe?
Same as drill press
CS X 4 / DRILL SIZE
When using the lathe is it better to have long or short chips and why?
Short chips are better. Long chips can be dangrous
Lathe parts
Lead screw, feed rod and rack on a lathe?
Lead screw moves the carriage at a determined speed for threading
The feed rod moves the carriage at a slower rate suitable for turning.
Live centre
Driving between centres?
Fits in the headstock Must be used with a lathe dog to rotate
Old method before chucks were common to rotate work piece
Each jaw on a 4 jaw chuck moves independently. This allows a work piece to be adjusted until it runs true. What is the procedure?
1: set up headstock gear in neutral so it can be rotated
2: adjust each of the four jaws until they are at appropriate diameter
3: Insert piece and tight jaws lightly
4: place dial indicator against the workpiece at centre height. Plunger should be horizontal or vertical.
5: rotate chuck until # 1 jaw is inline with dial indicator. Set dial to 0
6: repeat this process using the #2 and 4 jaws. Spin the chuck
When is a spider attachment used?
Long tubular work piece requires a centre but the inside diameter is to large to run on a centre.
Why should you not use compressed air to clean the lathe?
Dangerous and can drive chips into places where they cannot get out.