Insulation Testing Flashcards

1
Q

Why is insulation testing important for underground cable systems?

A

It protects the high-cost investment by verifying installation integrity and tracking insulation degradation.

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2
Q

When is cable insulation typically tested?

A

Before energizing (acceptance) and periodically during its life (maintenance).

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3
Q

What are the three main types of insulation testing?

A

VLF (Very Low Frequency), Megohmmeter, and Hi-Pot testing

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4
Q

What OSHA regulation applies to cable testing safety?

A

OSHA 1910.269(o)

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5
Q

What safety practices are required during cable testing?

A

Safeguarding the test area, grounding, and safe use of control circuits.

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6
Q

Why must cable be properly grounded during testing?

A

High voltages may cause insulation failure; grounding reduces risk.

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7
Q

What do all cable insulation types have in common?

A

None offer infinite resistance; some leakage current is always present.

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8
Q

What does “good” insulation mean?

A

Insulation with relatively high resistance to current flow.

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9
Q

What factors degrade cable insulation?

A

Electrical stress, mechanical stress, chemical agents, and environmental elements.

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10
Q

Why is insulation testing included in maintenance programs?

A

To determine insulation health and schedule repairs or replacement.

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11
Q

What is an acceptance test?

A

A test performed after installation but before energizing, to detect defects.

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12
Q

What is a maintenance test?

A

A test during the life of a cable to detect deterioration and assess serviceability.

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13
Q

What is a “water tree”?

A

A degraded insulation area that resembles a tree and can evolve into an electrical tree.

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14
Q

What does VLF stand for?

A

Very Low Frequency.

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15
Q

What frequencies are used in VLF testing?

A

0.01 Hz to 1 Hz (most commonly 0.1 Hz).

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16
Q

What are the two types of VLF testing?

A

Withstand testing and diagnostic testing.

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17
Q

Why is VLF testing preferred over Hi-Pot?

A

It does not contribute to cable aging or failure.

18
Q

What is the purpose of a VLF withstand test?

A

To confirm the cable can handle a specified voltage for a set time.

19
Q

What is a drawback of diagnostic VLF testing?

A

It may cause failure in already degraded insulation.

20
Q

What happens if a fault exists during VLF testing?

A

The test forces the insulation to break down, revealing the fault.

21
Q

What test voltage is used for VLF acceptance tests?

A

2–3× the cable’s rated voltage.

22
Q

What voltage is used for maintenance VLF tests?

A

80% of the acceptance test voltage.

23
Q

How long should a VLF test last?

A

15 to 60 minutes; typically 30 minutes.

24
Q

What standard governs VLF testing?

25
What does a megohmmeter measure?
Insulation resistance in megohms or higher.
26
What type of voltage does a megohmmeter use?
High DC voltage.
27
What does the megohmmeter calculate using Ohm’s Law?
Resistance (R = E/I)
28
What are the three terminals on a megohmmeter?
Earth (E), Line (L), Guard (G).
29
Why use the guard terminal in testing?
To prevent surface leakage from affecting readings.
30
What type of test is a megohmmeter considered?
A spot test — not diagnostic, does not locate faults.
31
What is a Hi-Pot test?
A high-voltage stress test to verify insulation integrity
32
What voltages are used in Hi-Pot tests?
Two or more times the rated cable voltage.
33
What is the goal of a Hi-Pot test?
To determine if the insulation can withstand overvoltage conditions.
34
Why are Hi-Pot tests controversial?
They may cause premature failure in aged insulation.
35
What types of voltage can be used in Hi-Pot tests?
AC or DC, depending on application.
36
What is a PI test?
A Polarization Index test, indicating insulation quality before Hi-Pot testing.
37
What advantage does a PI test provide?
Helps determine if it’s safe to perform a Hi-Pot test. What are the main benefits of VLF testing?
38
What are the main benefits of VLF testing?
Non-destructive and reveals severe defects without damaging good insulation.
39
Who should conduct insulation tests?
Only highly trained and experienced personnel.
40
Why is testing before energizing a system essential?
To catch installation defects before they cause in-service failure.