Gypsum Products Flashcards
What is Gypsum?
Calcium Sulphate Dihydrate
(CaSO4)2H2O
What can Gypsum products be used for? 5
- Impression Materials
- Models (Positive impression)
- Dies (Positive replicas of individual teeth)
- Moulds (Dentures)
- Refractory Investments
What do manufacturers convert Gypsum into?
Hemihydrate version (CaSO4)H2O
- When mixed with water on setting converts back to Dihydrate
Depending on the type of conversion treatment what can the hemihydrate lead to?
- Plaster of Paris
- Stone
- Improved Stone
What does treating Dihydrate with 120˚C heat from open kettles form?
Plaster of Paris
- Beta Hemihydrate
What does treating Dihydrate with 120-130˚C heat with steam and pressure form?
Autoclaved Artificial Stone / Hydrocal Calcined
- Alpha Hemihydrate
What does treating Dihydrate with a 30% solution of CaCl2 or MgCl2 form?
Improved Stone (Densite) - Alpha Hemihydrate
Comment on the strength of Beta Hemihydrate when mixed with water?
- Forms a weak product
- Due to large irregular and porous particles which do not pack closely, leaving large gaps.
Comment on the strength of Alpha Hemihydrate when mixed with water?
- Forms a stronger product than beta
- Due to its small regular and non porous particles, which pack closely together
Where is Plaster used?
- Mounting models into articulators
- Flasking procedures for dentures
- Base for models
Used where strength is not a critical requirement
Advantages of Plaster 3
- Soft
- Cheap
- Easy to use and shape
Where is Stone used?
- Replica of individual teeth
- Construction of crowns, bridges and dentures
- Study casts
When maximum strength is essential for dentate casts what is used?
Dental Stone by itself
Composition of Gypsum
- Hemihydrate a or b ( 75-85%)
- Unchanged Gypsum (5-8%)
- Insoluble Anhydrites (5-8%)
- Impurities (≈4%)
- Accelerators/ retarders (≈4%)
What are accelerators/retarders?
Chemicals that increase/decrease the solubility of gypsum in water, thus affecting it’s setting time.
Name an Accelerator for Gypsum
What does this produce?
K2SO4
Syngenite [K2(CaSO4)2.H2O]
How does Syngenite work?
- Crystallises very rapidly
- Reduces overall expansion
- Accelerates setting reaction
3 Examples of Accelerators for Gypsum
- K2SO4
- CaSO4.2H2O
- NaCl (<20%)
3 Examples for retarders for Gypsum
- NaCL(>20%)
- Borax
- Potassium Citrate
Which is more soluble: hemihydrate or Dihydrate?
Hemihydrate
What happens during the setting reaction for Hemihydrate?
- Hemihydrate slowly forms Dihydrate
- Some Hemihydrate dissolves in water and forms dihydrate
- The dihydrates lower solubility results in a supersaturated, UNSTABLE solution
- Thus forming STABLE crystals
- As crystals form MORE hemihydrate dissolves until set
What does unchanged Gypsum do in the mechanism?
- Acts as a crystallisation nuclei for growth of Dihydrate Crystals
How much water is needed to mix 100g Gypsum products?
50ml for PLASTER
20ml for STONE
20ml for IMPROVED STONE
What will happen if you add MORE WATER to the mixing process of gypsum products?
- Slower Setting time
- Runny mix
- Weaker model
What will happen if you add MORE POWDER to the mixing process of gypsum products?
- Difficult to mix
- Porosity within set material
What will have if you increase SPATULATION TIME to the mixing process of gypsum products?
- Reduced setting time
- Increased setting expansion
What is the optimum temperature for the mixing process of gypsum products?
0-50˚C with little change
What will have if you increase TEMPERATURE in the mixing process of gypsum products?
> 50˚C Gradual Retardation takes place
≥100˚C No reaction
What can you measure setting time of Gypsum Products with?
Vicat Needles
Gillmore Needles (1/4lb and 1lb in weight)
Why is setting expansion important in Gypsum Products?
- Models are slightly bigger than the oral anatomy so crowns and dentures aren’t to tight
Comment on Dry strength compared to Wet strength of Gypsum Products
Dry strength is roughly twice as strong as wet strength
Tensile Strength of Plaster
Very Low 2MPa
Tensile Strength of Stone
Double Strength of Plaster
Place in order of surface hardness
Plaster
Improved Stone
Stone
Plaster - Weakest
Stone
Improved Stone
Setting time for Plaster as an impression material
3-5 Mins
Setting time for Stone
7-15 Mins
Setting time for Improved Stone
5-12 Mins
Setting time for Plaster as a laboratory material
5-10 Mins