Food Processing Flashcards
What is a Unit Operation?
A Unit Operation is a singular step in an overall process, the unit operations defines the process undergone by the material at that point.
What are the Five Categories of Unit Operations?
Fluid-Flow Heat Transfer Mass Transfer Thermodynamic Mechanical Processes
Apart from the core 5 processes what other Unit operations are there?
There is also Auxiliary operations which encompass cleaning, packaging and transport. And Mixed-Method which is a combinations of the core operations (mixing, separating and reaction).
Why do we need food processing?
It helps us to preserve food by increasing shelf life and safety and reducing spoilage.
What is the main focus of Fluid-Flow operations?
The main focus is to move product (Typically Gas or Liquid) from one location to another.
What operations fall under Fluid-Flow?
Filtration, Solid Fluidisation and Fluid Transport
What are pumps used for?
Pumps are used to transport fluid or semi-solid (cream) food materials from one location into another. There are two main pumps, Centrifugal and Displacement.
What operation do blowers and fans fall under and why?
Blowers and fans fall under fluid flow operations as they move gasses or vapours between locations.
What is the difference between blowers and fans?
Fans a fan is not multi-directional and it increases pressure minimally, whereas a blower moderately increases pressure and is directional.
What is Filtration?
Filtration is the method of separating suspended solids from liquids via passing through a porous medium.
What methods of filtration are available?
Membrane, Vacuum Belt, Filter Press and Leaf Filter
What is the function of solid fluidisation processes
You can fluidise a bed of particles by increasing the gas velocity. This allows the bed to be transported.
What are heat transfer processes and why do we need them?
Heat transfer processes is the process of exchanging heat energy with a product to rapidly increase or decrease the temperature of the product. We need these process as they allow us to destroy microbes, develop flavours and reduce water content.
What are the two primary operations for heat transfer?
Heat Exchange and Evaporation.
There are three typical flows for heat exchange, what are they?
There is Parallel flow - which has the both the product and heating agent running side by side.
There is counterflow which has them running in opposite directions. Lastly there is cross flow which has the heating agent flowing over/around the product.
What are some main examples of heat exchange?
Jacketed pans, coil heating, scraped surface heat exchanger, plate heat exchanger and tube heat exchangers.
What is a Jacketed pan Heat exchanger?
A jacketed pan heat exchange is a large vessel that holds a product whilst the container is a vessel walls are pumps with superheated steam.
What is a Coil heat exchange?
A coil heat exchanger is a submersible that enters the product and is pumped full of a heating medium.
What is a scraped surface heat exchanger?
It is essential a jacketed pan set up, however there is a mechanism that will scrape the sides of the wall preventing burn-ons and increasing heat efficiency.
What is a plate heat exchanger?
A plate heat exchanger has two flows, a heating medium and the product. by running both flows at once the product is brought to the desired temperature.
What is a tube heat exchanger?
It is essentially a plate heat exchanger in tube form, there is a double tube heat exchanger which has one flow surround the other, and then there is a shell and tube tube heater which introduces smaller tubes inside a large tube.
What is the function of an evaporator?
Evaporation is a efficient process in which to increase the concentration of a product by reducing the water content. It is not used for drying.
There are two classes of evaporators, what are they?
Single Effect and Multiple effects. Single effect is one round of processing, whereas a multiple effect uses the heated vapour produced from the initial evaporation to heat the second evaporator.
The efficiency of an evaporator is governed by what variables?
1) The rate at which the liquid can be transported
2) The total amount of energy it takes to burn 1 kg of water
3) Maximum allowable temperature of the liquid
4) Changes to the foodstuff
What does a evaporator comprise of?
Inlet, heat exchanger, evaporating section and the separator and sometimes a condenser to condenser the evaporate afterwards.
What types of Evaporators are there?
There is a batch pan evaporator
Cyclic evaporators, forced and natural
Film evaporators - wiped film evaporators and falling film evaporators.
What is a mass transfer operations?
Essentially anything you do that changes the mass of the product, it could be mixing, drying or extracting.
What are are the key operations involved in mass transfer?
Adsorption, Drying, Distilling, Gas absorption and extraction.
What is gas absorption?
Gas absorption is the process of subjecting a product as a method to either alter the food product or to carbonate. Two prime examples are the hydrogenisation of oil and the carbonation of beverages.