Fermentation in Dairy Flashcards

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1
Q

Describe the application of biotechnology post farm.

A
  • Processing
    • Fermentation (e.g., milk to yogurt)
    • Non-fermented probiotic foods
    • Novel foods
  • Production of specific compounds
    • Processing aids (e.g., enzymes)
    • Additives (e.g., colour, flavourings)
  • Waste management
    • Transformation of waste into environmentally friendly material (biodegradation)
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2
Q

Define: fermentation

A

Anaerobic (and sometimes aerobic) breakdown of organic materials (mostly carbohydrates) by microorganisms as part of their metabolic process.

Yeasts; moulds; bacteria

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3
Q

List a few fermented food products.

A
  • Kombucha
  • Natto
  • Cheese
  • Kefir
  • Sauerkraut
  • Kimchi
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4
Q

Fermentation has a long history of use in the human diet. Give a few basic facts.

A
  • Desirable microorganisms grow on food and produce
    compounds as part of their metabolism
    • These compounds provide a desired characteristics in
      food by formation of specific metabolites
  • Serves as a low cost means of preservation in less
    advanced societies by preventing the growth of
    pathogens and spoilage former
  • Gives variety in industrialized societies
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5
Q

Describe the resurgence of fermented foods.

A
  • Fermented foods named as the top superfood
    • According to “What’s trending in nutrition”
  • Cultural shift from heart health to gut health
    • Connection to brain function
  • Rise in lactose intolerance
    • Fermented dairy products are better tolerated
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6
Q

Why do we ferment foods?

A
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7
Q

What is the outcome of fermentation? [5]

A
  • Formation of metabolites
    • Acids; aldehydes; ketones; alcohols; CO2
  • Prevention of spoilage
  • Inhibition of pathogen growth
  • Lowering the total energy (except alcohol producing fermentation)
  • Higher nutritive value

Metabolites provide unique sensory quality to fermented foods.

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8
Q

Compare primary and secondary fermentation metabolites.

A
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9
Q

What are the three large categories of fermentation?

A
  • Natural fermentation
  • Traditional culture
  • Use of pure cultures
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10
Q

What is natural fermentation?

A
  • Microorganisms arrived by chance in raw food
    • Microorganism as part of their ecosystem ( LAB in milk)
    • Microorganism as part of processing (yeast in grape and grape crushing equipment)
  • Condition provided to compete and outgrow
  • Fermentation occurred
  • Stabilization in fermented food
  • Still being used in home pickling and small scale wine making
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11
Q

What are the problems with natural fermentation? [5]

A
  • Right form of microorganism should be present
  • Long time required for processing
  • Surprise outcome
  • Safety risks
  • Not reliable for industrialized production
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12
Q

What is back slopping?

A
  • Sample of successful fermentation used for the next batch of fermentation (e.g., Home made sourdough)
  • Large quantities of dominant mixed culture is added as a fermenting source
  • Shorter time required compared to natural fermentation
  • More predictable results
  • Still being used in small scale beer processing, some cheese types and vinegar

Traditional mixed culture

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13
Q

What is the concern with traditional fermentation?

A

Although more uniform and predictable than natural fermentation, still does not meet the requirements for large scale production to avoid safety and economical risk

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14
Q

Describe the characteristics of the modern fermentation food industry. [9]

A
  • Large scale
  • Heat treated medium
  • Aseptic condition
  • Contained structure
  • Automated
  • Time sensitive
  • Minimal exposure to contaminants
  • Consistent quality
  • Safety a major concern
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15
Q

What is Koch’s Postulate? [4]

A
  • The microorganism must be found in abundance in all organisms suffering from the disease, but should not be found in healthy organisms.
  • The microorganism must be isolated from a diseased organism and grown in pure culture.
  • The cultured microorganism should cause disease when introduced into a healthy organism.
  • The responsible microorganism can be re-isolated and purified and once re-introduced to the host will have the same disease causing property
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16
Q

Describe the use of Koch’s postulate in fermentation science.

A

The responsible microorganism for fermentation can be isolated and purified and once reintroduced to raw material it will cause the same fermentation

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17
Q

What is a pure starter culture? [4]

A
  • A selected type of microorganism or mixture of different microorganisms to initiate the fermentation
  • Laboratory selected and pre-cultured starters used (first attempt in 1883- isolating brewer’s yeast by Emil Christian Hansen)
  • Pure starter cultures are propagated under sterile condition
  • The food to be fermented is usually heat treated to minimize the presence of other microorganisms
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18
Q

What are the problems with pure culture fermentation? [2]

A
  • Expensive for small scale producers
  • Does not have the same organoleptic properties of natural/traditional fermentation
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19
Q

What are some challenges in fermented product development? [3]

A
  • In cultured/fermented products you deal with both chemistry and microbiology as it pertains to the product’s sensory and physical attributes
  • Microorganisms may behave differently due to strain differences
  • Slight changes in the conditions (e.g., temperature) may cause a different strain to dominate
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20
Q

Describe lactic acid bacteria.

A
  • “A nontaxonomic classification for a group of Gram-positive non-spore-forming bacteria which ferment sugars to lactic acid
    • Emerged 1.5-2 billion years ago
  • Lack pathogenicity
  • Ferment lactose and other carbohydrates to lactic acid
  • Relatively acid tolerant
  • Mostly aerotolerant anaerobe
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21
Q

At this time there are 13 genera established as LAB. Which ones are dairy LAB? [3]

A

Lactobacillus
Lactococcus (relatively new taxonomic group)
Streptococcus

Note that Bifidobacteria have been erroneously included in some older resources

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22
Q

Compare homofermentative vs heterofermentative.

A
23
Q

What metabolites are produced by LAB? [4]

A
  • Lactic acid (major)
  • Formic and acetic acid (minor)
  • Acetaldehydes (less than 25 ppm)
  • Exopolysaccharides (EPS)
24
Q

What are the ‘OLLDD’ commercial LAB starter culture classifications?

A
  • O” type
    • L. lactis subsp. lactis and cremoris (acid producing)
  • L” type (formerly “B” type)
    • “O” type plus Leuconostoc spp.
  • LD” type
    • “L” type plus “D” type
  • D” type
    • “O” type plus flavour producing strains of L. lactis
25
Q

What are the LPA commercial classifications?

A
  • L” type; Aseptic “laboratory” propagated
    • Excluding any phages
    • Labile to phage
  • P” type; Non-aseptic “practice” propagated
    • Develop natural resistance to phages due to constant exposure
  • Artisanal or naturally propagated
    • Non defined strains propagated by “back slopping”
26
Q

What is yogurt?

A
  • Semi-solid, live bacterial biomass of lactic acid bacteria namely, Streptococus thermophilus and Lactobacillus delbruekii subsp. bulgaricus, grown in milk
27
Q

What is cheese?

A

Product of pressed milk curd (coagulated
protein)

28
Q

What are the different types of yogurt?

A
  • Plain
    • Set (Balkan style)
    • Stirred (Swiss style)
  • Flavoured
    • Set (Fruit at the bottom)
    • Stirred (Fruit or other mixed, incubated and packaged)
  • Frozen yogurt
  • Yogurt drinks
29
Q

What are the ingredients for plain yogurt?

A
  • Main ingredients
    • Milk
    • Starter culture
  • Optional ingredients and additives
    • Milk ingredients
    • Gums
    • Gelatin or pectin
    • Starch
30
Q

Describe a process flowchart for yogurt making.

A
31
Q

Describe industrial starter cultures.

A
  • Freeze dried, frozen liquid or pellets (higher cell mass than dried; less problems during activation; started in 1920s), liquid starter culture (the earliest pure cultures)
  • Activation
  • Production of stock culture (1 litre)
  • Production of intermediate culture
  • Concentrated forms to apply directly to production tanks are becoming more popular
32
Q

Describe the formation of yogurt gel.

A
  • Growth of bacteria
  • Formation of lactic acid (milk lactose 4.8%)
  • Decrease in pH (casein isoelectric point is 4.6)
  • Formation of casein matrix (whey and other soluble milk compounds)
  • Formation of EPS by bacteria
  • Cooling
33
Q

Describe yogurt starter cultures.

A
  • Streptococcus thermophilus (Previously known as
    Streptococcus salivarus spp. thermophilus)
  • Lactobacilus delbrueki subsp. bulgaricus
  • Thermotolerant
  • Function by symbiotic effect
  • Grow synergistically
  • Responsible for distinctive acidity, texture, flavour of yogurt
34
Q

What contributes to starter culture performance?

A
  • Genetic make-up
    • Proper acid formation
    • Resistance to bacteriophages
  • Compatibility of the mixed culture
    • e.g., production of bacteriocin by lactococci
  • Proper re-activation
  • Absence of inhibitory factors
    • Antibiotics (ST very sensitive)
    • Antibodies (e.g., agglutinins)
    • Bacteriophages
    • Sanitizer residues (quarternary ammonium)
35
Q

Describe genus streptococcus.[9]

A
  • St. thermophilus is the only species used as starter
  • Spherical, Gram + and in chain
    • (Older culture, stress: change morphology resembling short rods)
  • Optimum growth temp (35 - 43°C)
  • Metabolizes the glucose portion of lactose
  • Most strains produce low acid
  • Anaerobic, aerotolerant (More aerotolerant than LB.)
  • More prone to Phage attack
  • Lacks good proteolytic activity
  • Has greater peptidase activity
  • Produce exopolysaccharides (EPS)
36
Q

Describe the genus lactobacillus.

A
  • Rod shape, Gram +
    • (may appear in chains or curved or short rods)
  • Anaerobic, aerotolerant
  • L. bulgaricus: Sensitive to nutritional distress
    • (abnormal morphology)
  • Ferment hexoses but not pentoses
    • (Group 1: bulgaricus, acidophilus, occasionally lactis)
  • Optimum growth 40- 45 °C
  • Incubation temp 42° C
  • Good lactic acid production
  • Good proteolytic activity
  • Low peptidase activity
  • Some strains produce EPS
37
Q

Describe the symbiotic, synergistic growth of ST and LB in yogurt production.

A
  • ST grows first (more aerotolerance)
  • ST reduces the oxygen (by formic acid) and produces amino acids by peptidase, supports the growth of LB
  • LB grows slowly and provides peptides by proteolytic activity, supports the growth of ST
  • ST dominates until pH 5
  • LB dominates in overall fermentation
38
Q

Describe the cheese making unit operation.

A
39
Q

Describe the new era of fermentation in dairy.

A
40
Q

Describe fermented dairy alternatives. [3]

A

Milk alternative
* Growth over the last 5 years
* Millennials and Gen Z
* Fermented pea and rice protein
* Better absorption of the plant protein
* They don’t leave up to the consumer’s expectation
* Controversy around carbon food print

Precision Fermentation
* Programming microorganisms to produce desired protein

Cellular reconstruction

41
Q

Who are the ‘big players’ in dairy fermentation alternatives?

A
  • Danone (Silk brand)
  • Yofix
42
Q

What is important for yogurt quality control?

A
  • Sensory (Texture, Appearance, Flavour)
  • Safety
43
Q

What are textural defects associated with yogurt? [3]

A
  • Weak body
  • Whey separation (syneresis)
  • Lumpiness/graininess
44
Q

What will result in ‘weak body’? [6]

A
  • Insufficient solids
  • Improper starter function
  • Insufficient heat treatment
  • Low/high inoculation temperature
  • Insufficient incubation time
  • Final pH higher than 5.0 or lower than 4.0
45
Q

What can cause whey separation (syneresis)? [4]

A
  • Insufficient protein or stabilizing agent
  • Excess acidity
  • High storage temperature
  • Improper handling
46
Q

What can cause lumpiness/graininess? [3]

A
  • Imbalance in casein:whey protein ratio
  • High prolonged heat treatment
  • Improper mixing and homogenization
47
Q

What are some other causes for textural defects? [3]

A
  • Lower fat products need stabilization
  • Type of EPS produced may cause ropiness vs. desired smoothness
  • Bacteriophages
48
Q

Bacteriophages are viruses that attack bacteria. How does this happen?

A
  • They have the typical virus structure (head and tail)
  • Attach to specific receptor (Ca++ required)
  • Channel formation
  • DNA penetration
  • Degradation of host chromosome
  • Synthesis of phage DNA components
  • Breach of host cell wall
  • Release of phage components
  • Transform into complete phage
49
Q

Describe the lytic pathway of bacteriophage infection.

A

Not mentioned in this class, but there is also the lysogenic cycle whereby the viral DNA incorporates itself into the host genome and remains dormant for a long time before lysis. Lysogenic may be more efficient since it allows the host cell to replicate with the viral DNA in the meantime.

50
Q

Describe the negative effect of bacteriophages on the dairy fermentation industry.

A
  • Cause starter failure
  • Result in growth of spoilage formers and pathogens
  • Economic loss

e.g., P355 is a relatively new phage in industry which can evolve into more resistant types and the most common on Lactococci fermentations

51
Q

Describe innate phage resistance in recombinant starter cultures. [4]

A
  • Modification of adsorption sites
  • Blockage of phage DNA penetration
  • Modification of DNA sites (protection of host DNA from enzymatic activity caused by Phage)
  • Disruption of phage DNA replication
52
Q

What are the concerns with recombinant LAB. [4]

A
  • LAB are more difficult to transform (compared to E. coli)
  • Mostly plasmids are used as cloning vector
  • Plasmids are unstable and might be lost during cell replication
  • Transferred genes should be food grade to be considered GRAS
53
Q

What are control measures for bacteriophages in dairy fermentation? [4]

Aside from recombinant LAB

A
  • Establishing a sterile culture room
    • Foot baths, positive air pressure, microfilters, designated personnel, proper floor plan
  • Using phage inhibitory media (Ca++ chelators)
    • LAB also needs Ca++ for growth
  • Use of freeze-dried cultures to be added to the fermentation vat
    • Relying on the wholesomeness of the starter
  • Use of mixed strains and culture rotation
    • Continuous monitoring is required for the compatibility of phage and the resistant strains