Fermentation in Dairy Flashcards

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1
Q

Describe the application of biotechnology post farm.

A
  • Processing
    • Fermentation (e.g., milk to yogurt)
    • Non-fermented probiotic foods
    • Novel foods
  • Production of specific compounds
    • Processing aids (e.g., enzymes)
    • Additives (e.g., colour, flavourings)
  • Waste management
    • Transformation of waste into environmentally friendly material (biodegradation)
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2
Q

Define: fermentation

A

Anaerobic (and sometimes aerobic) breakdown of organic materials (mostly carbohydrates) by microorganisms as part of their metabolic process.

Yeasts; moulds; bacteria

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3
Q

List a few fermented food products.

A
  • Kombucha
  • Natto
  • Cheese
  • Kefir
  • Sauerkraut
  • Kimchi
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4
Q

Fermentation has a long history of use in the human diet. Compare its function in less advanced societies to more advanced societies.

A
  • Desirable microorganisms grow on food and produce
    compounds as part of their metabolism
    • These compounds provide desired characteristics in food by formation of specific metabolites
  • Serves as a low cost means of preservation in less advanced societies by preventing the growth of pathogens and spoilage former
  • Gives variety in industrialized societies
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5
Q

Describe the resurgence of fermented foods.

A
  • Fermented foods named as the top superfood
    • According to “What’s trending in nutrition”
  • Cultural shift from heart health to gut health
    • Connection to brain function
  • Rise in lactose intolerance
    • Fermented dairy products are better tolerated
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6
Q

Why do we ferment foods?

A

Preservation: Fermentation extends the shelf life of perishable foods by creating conditions (e.g., low pH, alcohol, or certain by-products) that inhibit the growth of harmful microorganisms like pathogens and spoilage bacteria.

Flavor and Texture: Fermentation enhances the flavor, aroma, and texture of foods. For example, fermented products like yogurt, sauerkraut, and kimchi have distinct tangy flavors due to the production of acids, while bread and cheese develop unique textures.

Nutrient Enhancement: Fermentation can increase the bioavailability of nutrients, breaking down complex compounds and synthesizing vitamins (such as B vitamins) that our bodies absorb more easily.

Health Benefits: Some fermented foods contain probiotics, which are beneficial bacteria that can support gut health and immune function.

Cultural and Traditional Practices: Many fermented foods are integral to cultural cuisines and traditions, contributing to food diversity and heritage.

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7
Q

What is the outcome of fermentation? [5]

A
  • Formation of metabolites
    • Acids; aldehydes; ketones; alcohols; CO2
  • Prevention of spoilage
  • Inhibition of pathogen growth
  • Lowering the total energy (except alcohol producing fermentation)
  • Higher nutritive value

Metabolites provide unique sensory quality to fermented foods.

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8
Q

Compare primary and secondary fermentation metabolites.

A

Primary Metabolites:

  • Produced during the active growth phase (log phase) of microorganisms.
  • Essential for basic cellular functions, like growth and reproduction.
  • Common examples include ethanol, lactic acid, and acetic acid.
  • These metabolites are directly involved in the fermentation process and are necessary for the organism’s survival.

Secondary Metabolites:

  • Produced during the stationary phase, after the growth phase has slowed.
  • Not essential for growth but often have specialized functions, like defense or signaling.
  • Common examples include antibiotics (e.g., penicillin), pigments, and toxins.
  • These metabolites often help the organism compete in its environment or interact with other organisms.

For a food producer, primary metabolites define the basic quality of the product (e.g., ethanol and lactic acid), while secondary metabolites offer opportunities for added complexity, flavor, and functionality (e.g., nisin - an antimicrobial peptide).

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9
Q

What are the three large categories of fermentation?

A
  • Natural fermentation
  • Traditional culture
  • Use of pure cultures
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10
Q

What is natural fermentation?

A
  • Microorganisms arrived by chance in raw food
    • Microorganism as part of their ecosystem ( LAB in milk)
    • Microorganism as part of processing (yeast in grape and grape crushing equipment)
  • Condition provided to compete and outgrow
  • Fermentation occurred
  • Stabilization in fermented food
  • Still being used in home pickling and small scale wine making
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11
Q

What are the problems with natural fermentation? [5]

A
  • Right form of microorganism should be present
  • Long time required for processing
  • Surprise outcome
  • Safety risks
  • Unreliable for industrialized production
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12
Q

What is back slopping?

A
  • Sample of successful fermentation used for the next batch of fermentation (e.g., Home made sourdough)
  • Large quantities of dominant mixed culture is added as a fermenting source
  • Shorter time required compared to natural fermentation
  • More predictable results
  • Still being used in small scale beer processing, some cheese types and vinegar

Traditional mixed culture

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13
Q

What is the concern with traditional fermentation?

A

Although more uniform and predictable than natural fermentation, still does not meet the requirements for large scale production to avoid safety and economical risk

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14
Q

Describe the characteristics of the modern fermentation food industry. [9]

A
  • Large scale
  • Heat treated medium
  • Aseptic condition
  • Contained structure
  • Automated
  • Time sensitive
  • Minimal exposure to contaminants
  • Consistent quality
  • Safety a major concern
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15
Q

What is Koch’s Postulate? [4]

A
  • The microorganism must be found in abundance in all organisms suffering from the disease, but should not be found in healthy organisms.
  • The microorganism must be isolated from a diseased organism and grown in pure culture.
  • The cultured microorganism should cause disease when introduced into a healthy organism.
  • The responsible microorganism can be re-isolated and purified and once re-introduced to the host will have the same disease causing property
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16
Q

Describe the use of Koch’s postulate in fermentation science.

A

The responsible microorganism for fermentation can be isolated and purified and once reintroduced to raw material it will cause the same fermentation

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17
Q

What is a pure starter culture? [4]

A
  • A selected type of microorganism or mixture of different microorganisms to initiate the fermentation
  • Laboratory selected and pre-cultured starters used (first attempt in 1883- isolating brewer’s yeast by Emil Christian Hansen)
  • Pure starter cultures are propagated under sterile condition
  • The food to be fermented is usually heat treated to minimize the presence of other microorganisms
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18
Q

What are the problems with pure culture fermentation? [2]

A
  • Expensive for small scale producers
  • Does not have the same organoleptic properties of natural/traditional fermentation
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19
Q

What are some challenges in fermented product development? [3]

A
  • In cultured/fermented products you deal with both chemistry and microbiology as it pertains to the product’s sensory and physical attributes
  • Microorganisms may behave differently due to strain differences
  • Slight changes in the conditions (e.g., temperature) may cause a different strain to dominate
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20
Q

Describe lactic acid bacteria.

A
  • “A nontaxonomic classification for a group of Gram-positive non-spore-forming bacteria which ferment sugars to lactic acid
    • Emerged 1.5-2 billion years ago
  • Lack pathogenicity
  • Ferment lactose and other carbohydrates to lactic acid
  • Relatively acid tolerant
  • Mostly aerotolerant anaerobe
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21
Q

At this time there are 13 genera established as LAB. Which ones are dairy LAB? [4]

A

Lactobacillus
Lactococcus (relatively new taxonomic group)
Leuconostoc
Streptococcus

Note that Bifidobacteria have been erroneously included in some older resources, but it is not LAB.

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22
Q

Compare homofermentative vs heterofermentative.

A

Homofermentative: Produces primarily one main product, usually lactic acid, from fermentation (e.g., lactic acid bacteria in yogurt).

Heterofermentative: Produces multiple products from fermentation, such as lactic acid, ethanol, and CO₂ (e.g., in sauerkraut and kefir).

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23
Q

What metabolites are produced by LAB? [4]

A
  • Lactic acid (major)
  • Formic and acetic acid (minor)
  • Acetaldehydes (less than 25 ppm)
  • Exopolysaccharides (EPS)
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24
Q

What are the ‘OLLDD’ commercial LAB starter culture classifications?

A
  • O” type
    • L. lactis subsp. lactis and cremoris (acid producing)
  • L” type (formerly “B” type)
    • “O” type plus Leuconostoc spp.
  • LD” type
    • “L” type plus “D” type
  • D” type
    • “O” type plus flavour producing strains of L. lactis
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25
Q

What are the LPA commercial classifications?

A
  • L” type; Aseptic “laboratory” propagated
    • Excluding any phages
    • Labile to phage
  • P” type; Non-aseptic “practice” propagated
    • Develop natural resistance to phages due to constant exposure
  • Artisanal or naturally propagated
    • Non defined strains propagated by “back slopping”
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26
Q

What is yogurt?

A
  • Semi-solid, live bacterial biomass of lactic acid bacteria namely, Streptococus thermophilus and Lactobacillus delbruekii subsp. bulgaricus, grown in milk

Yogurt does not have a standard of identity in Canada.

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27
Q

What is cheese?

A

Product of pressed milk curd (coagulated [by fermentation usually] milk protein)

Cheese does have a standard of identity in Canada.

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28
Q

What are the different types of yogurt?

A
  • Plain
    • Set (Balkan style) - fermentation takes place in the container; firmer than stirred
    • Stirred (Swiss style) - fermentation takes place within the fermenter
  • Flavoured
    • Set (Fruit at the bottom)
    • Stirred (Fruit or other mixed, incubated and packaged)
  • Frozen yogurt
  • Yogurt drinks
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29
Q

What are the ingredients for plain yogurt?

A
  • Main ingredients
    • Milk
    • Starter culture
  • Optional ingredients and additives
    • Milk ingredients
    • Gums
    • Gelatin or pectin
    • Starch
30
Q

Describe a process flowchart for yogurt making.

A

Note the start and end point of pH values.

Standardization can be skipped NOT pasteurization - yellow bubble is in the wrong place. Pasteurization is required and would be considered a safety hazard otherwise.
31
Q

Describe industrial starter cultures.

A
  • Freeze dried, frozen liquid or pellets (higher cell mass than dried; less problems during activation; started in 1920s), liquid starter culture (the earliest pure cultures)
  • Activation
  • Production of stock culture (1 litre)
  • Production of intermediate culture
  • Concentrated forms (10^11-10^12) to apply directly to production tanks are becoming more popular
32
Q

Describe the formation of yogurt gel.

A
  • Growth of bacteria
  • Formation of lactic acid (milk lactose 4.8%)
  • Decrease in pH (casein isoelectric point is 4.6)
  • Formation of casein matrix (whey and other soluble milk compounds)
  • Formation of exopolysaccharides by bacteria
  • Cooling
33
Q

Describe yogurt starter cultures.

A
  • Streptococcus thermophilus (Previously known as Streptococcus salivarus spp. thermophilus)
  • Lactobacilus delbrueki subsp. bulgaricus
  • Thermotolerant
  • Function by symbiotic effect
    • Grow synergistically
  • Responsible for distinctive acidity, texture, flavour of yogurt
34
Q

What contributes to starter culture performance? [4]

A
  • Genetic make-up - top priority factors
    • Proper acid formation
    • Resistance to bacteriophages
  • Compatibility of the mixed culture
    • e.g., production of bacteriocin by lactococci
  • Proper re-activation
  • Absence of inhibitory factors
    • Antibiotics (ST very sensitive)
    • Antibodies (e.g., agglutinins)
    • Bacteriophages
    • Sanitizer residues (quarternary ammonium)
35
Q

Describe genus streptococcus.[9]

A
  • St. thermophilus is the only species in the genus used as starter; it is not stress-resistant
  • Spherical, Gram + and in chain
    • (Older culture, stress: change morphology resembling short rods)
  • Optimum growth temp (35 - 43°C)
  • Metabolizes the glucose portion of lactose
  • Most strains produce low acid
  • Anaerobic, aerotolerant (More aerotolerant than LB.)
  • More prone to Phage attack
  • Lacks good proteolytic activity
  • Has greater peptidase activity
  • Produce exopolysaccharides (EPS)

Can hydrolyze peptides better than protein.

36
Q

Describe the genus lactobacillus.

A
  • Rod shape, Gram +
    • (may appear in chains or curved or short rods)
  • Anaerobic, aerotolerant
  • L. bulgaricus: Sensitive to nutritional distress
    • (abnormal morphology)
  • Ferment hexoses but not pentoses
    • (Group 1: bulgaricus, acidophilus, occasionally lactis)
  • Optimum growth 40 - 45 °C
  • Incubation temp 42° C
  • Good lactic acid production
  • Good proteolytic activity
  • Low peptidase activity
  • Some strains produce exopolysaccharide

Able to hydrolyze proteins, but not peptides. This works synergistically with Streptococcus thermophilus.

37
Q

Describe the symbiotic, synergistic growth of ST and LB in yogurt production.

A
  • ST grows first (more aerotolerance)
  • ST reduces the oxygen (by formic acid) and produces amino acids by peptidase, which both support the growth of LB
  • LB grows slowly and provides peptides by proteolytic activity, supports the growth of ST
  • ST dominates until pH 5
  • LB dominates in overall fermentation

Added in a ratio of 1:1, but this changes over time.

38
Q

Describe the cheese making unit operation.

A
Existence of facilities that produce cheese from unpasteurized milk are under scrutiny, but for now they do exist.

There are many different secondary starter cultures added after whey separation for cheese depending on what type of cheese it is.

39
Q

Describe the new era of fermentation in dairy.

A

Milk alternatives!

40
Q

Describe fermented dairy alternatives. [3]

A

Milk alternative

  • Growth over the last 5 years
  • Millennials and Gen Z
  • Fermented pea and rice protein
  • Better absorption of the plant protein
  • They don’t live up to the consumer’s expectation
  • Controversy around carbon footprint

Precision Fermentation

  • Programming microorganisms to produce desired protein

Cellular reconstruction

41
Q

Who are the ‘big players’ in dairy fermentation alternatives?

A
  • Danone (Silk brand)
  • Yofix
42
Q

What factors are important for yogurt quality control? [2]

A
  • Sensory (Texture, Appearance, Flavour)
  • Safety
43
Q

What are textural defects associated with yogurt? [3]

A
  • Weak body
  • Whey separation (syneresis)
  • Lumpiness/graininess
44
Q

What will result in ‘weak body’? [6]

A
  • Insufficient
    • solids
    • heat treatment
    • incubation time
  • Improper starter function
  • Low/high inoculation temperature
  • Final pH higher than 5.0 or lower than 4.0
45
Q

What can cause whey separation (syneresis)? [4]

A
  • Insufficient protein or stabilizing agent
  • Excess acidity
  • High storage temperature
  • Improper handling
46
Q

What can cause lumpiness/graininess? [3]

A
  • Imbalance in casein:whey protein ratio
  • High prolonged heat treatment
  • Improper mixing and homogenization
47
Q

What are some other causes for textural defects in yogurt? [3]

A
  • Lower fat products need stabilization
  • Type of EPS produced may cause ropiness vs. desired smoothness
  • Bacteriophages
48
Q

Bacteriophages are viruses that attack bacteria. How does this happen?

A
  • They have the typical virus structure (head and tail)
  • Attach to specific receptor (Ca++ required)
  • Channel formation
  • DNA penetration
  • Degradation of host chromosome
  • Synthesis of phage DNA components
  • Breach of host cell wall
  • Release of phage components
  • Transform into complete phage
49
Q

Describe the lytic pathway of bacteriophage infection.

A

Not mentioned in this class, but there is also the lysogenic cycle whereby the viral DNA incorporates itself into the host genome and remains dormant for a long time before lysis. Lysogenic may be more efficient since it allows the host cell to replicate with the viral DNA in the meantime.

50
Q

Describe the negative effect of bacteriophages on the dairy fermentation industry. [3]

A
  • Cause starter failure
  • Result in growth of spoilage formers and pathogens
  • Economic loss

e.g., P355 is a relatively new phage in industry which can evolve into more resistant types and the most common on Lactococci fermentations

51
Q

Describe innate phage resistance in recombinant starter cultures. [4]

A
  • Modification of adsorption sites
    • Blockage of phage DNA penetration
  • Modification of DNA sites (protection of host DNA from enzymatic activity caused by Phage)
    • Disruption of phage DNA replication
52
Q

What are the concerns with recombinant LAB. [3]

A
  • LAB are more difficult to transform (compared to E. coli)
  • Mostly plasmids are used as cloning vector
    • Plasmids are unstable and might be lost during cell replication
  • Transferred genes should be food grade to be considered GRAS
53
Q

What are control measures for bacteriophages in dairy fermentation? [4]

Aside from utilizing recombinant LAB

A
  • Establishing a sterile culture room
    • Foot baths, positive air pressure, microfilters, designated personnel, proper floor plan
  • Using phage inhibitory media (Ca++ chelators)
    • LAB also needs Ca++ for growth
  • Use of freeze-dried cultures to be added to the fermentation vat
    • Relying on the wholesomeness of the starter
  • Use of mixed strains and culture rotation
    • Continuous monitoring is required for the compatibility of phage and the resistant strains

Ca++ chelators would not be effective since it would also inhibit LAB growth.

54
Q

ST is more aerotolerant than LB.
True or False?

A

True.

55
Q

LB is more aerotolerant than ST.
True or False?

A

False.
ST is more aerotolerant than LB.

56
Q

ST has greater peptidase activity than LB.
True or False?

A

True.

57
Q

LB has greater peptidase activity than ST.
True or False?

A

False.
ST has greater peptidase activity than LB.

58
Q

LB ferment hexoses but not pentoses.
True or False?

A

True.

59
Q

LB ferment pentoses but not hexoses.
True or False?

A

False.
LB ferment hexoses but not pentoses.

60
Q

ST metabolizes the glucose portion of lactose.
True or False?

A

True.

61
Q

ST metabolizes the galactose portion of lactose.
True or False?

A

False.
ST metabolizes the glucose portion of lactose.

62
Q

LB has greater proteolytic activity than ST.
True or False?

A

True.

63
Q

ST has greater proteolytic activity than LB.
True or False?

A

False.
LB has greater proteolytic activity than ST.

64
Q

In fermentation, ST dominates first.
True or False?

A

True.
ST dominates until pH 5.

65
Q

In fermentation, LB dominates first.
True or False?

A

False.
ST dominates until pH 5.

66
Q

Freeze dried starter cultures have a higher cell mass than frozen liquid or pellets.
True or False?

A

False.
Frozen liquid or pellets have higher cell mass than dried.

Also have less problems during activation!

67
Q

Frozen liquid or pellet starter cultures have a higher cell mass than freeze dried.
True or False?

A

True.

They also have less problems during activation.

68
Q

What were the earliest pure starter cultures?

A

Liquid starter cultures

69
Q

Fermentation lowers total energy.
True or False?

A

True and false!

Fermentation lowers the total energy except in the case of alcohol producing fermentation.

Recall carbohydrates provide 4 calories per gram whereas alcohol provides 7 calories per gram.

70
Q

List 6 LAB.

A
  • Enterococcus
  • Lactobacillus
  • Lactococcus
  • Leuconostoc
  • Pediococcus
  • Streptococcus

Note that Bifidobacteria have been erroneously included in some older resources.