Exam Type Questions (Class) Flashcards
When a metal is called Ferrous, it means that the metal contains?
a. Carbon
b. Iron
c. No Iron
b. Iron
What material is commonly used in the construction of aircraft firewalls?
a. Aluminium
b. High Carbon Steel
c. Stainless Steel
c. Stainless Steel
What type of steel is commonly used to manufacture spanners/wrenches?
a. Nickel-Chrome
b. Chrome-Vanadium
c. Chrome-Molybdenum
b. Chrome-Vanadium
What system is used in the classification of steels?
a. SAE (Society of Aircraft Engineers)
b. AA ( Association of America)
c. SAE (Society of Automotive Engineers)
c. SAE (Society of Automotive Engineers)
Steel containing between 0.3% & 0.5% carbon is ref. to as?
a. Low Carbon Steel
b. Medium Carbon Steel
c. High Carbon Steel
b. Medium Carbon Steel
Heat treatment process known as annealing is carried out on steel to?
a. Soften the material
b. Harden the material
c. Prepare the material for painting
a. Soften the material
The tip of a hardened steel chisel can have some of the hardness drawn out of it, to relieve stress and improve ductility by a process known as?
a. Normalising
b. Annealing
c. Tempering
c. Tempering
What is the raw material used in the production of aluminium?
a. Alumina
b. Bauxite
c. Beach sand
b. Bauxite
What is the primary disadvantage of pure aluminium as an aircraft structural materal?
a. Pure aluminium does not have the required strength for structural applications
b. Pure aluminium is too heavy
c. Pure aluminium is hard to machine
a. Pure aluminium does not have the required strength for structural applications
How can the strength of non-heat treatable aluminium alloys be increased?
a. By annealing
b. By strain hardening, or cold working
c. It is not possible to increase the strength of them
b. By strain hardening, or cold working
What’s the chief alloying element in 7075 aluminium alloy?
a. Zinc
b. Magnesium
c. Copper
a. Zinc
What type of material is used to clad an aluminium alloy?
a. Cadmium
b. Copper.
c. Pure Aluminium
c. Pure Aluminium
What the is the percentage of the material thickness that is cladded on an aluminium alloy component?
a. 1 - 3 %
b. 3 - 5 %
c. 5 - 7 %
b. 3 - 5 %
What’s the purpose of cladding aluminium alloys?
a. It is acid proof.
b. It acts as a surface protection against corrosion of the alloy underneath
c. it is decorative
b. It acts as a surface protection against corrosion of the alloy underneath
What do the letters SAE stand for?
a. Shannon Aerospace Engineering
b. Standard Aviation Engineering
c. Society of Automotive Engineers
c. Society of Automotive Engineers
In what condition is the alloy designated 2024 - T3?
a. Strain hardened only
b. Solution heat-treated and cold worked.
c. Solution heat treated and artificially aged
b. Solution heat-treated and cold worked.
Why refrigerate 2017 and 2024 aluminium alloy rivets after heat treatment?
a. To retard age hardening
b. To accelerate age hardening
c. To prevent work hardening
a. To retard age hardening
What is the temper designation of an aluminium alloy, which has been solution heat treated and artificially aged?
a. T3
b. T6
c T4
b. T6
Which of the groups below shows only non-heat treatable aluminium alloys?
a. 1100, 3003, 5052, 5056
b. 3003, 5056, 1100, 2117
c. 5052, 2024, 2017, 2117
a. 1100, 3003, 5052, 5056
When material is bent around a radius what happens to the material?
a. It is solution heat-treated
b. It is annealed
c. It is cold worked
c. It is cold worked
What temperature must 2024 aluminium alloy be solution heat treated at?
a. 395 + 5C
b. 495 + 5C
c. 515 + 5C
b. 495 + 5C
On a threaded component, which measurement is the ‘‘thread depth’’?
(a) The thread major diameter less the thread root.
(b) Thread crest to thread root
(c) The threaded length of the component
(b) Thread crest to thread root
On a threaded component ‘‘thread pitch’’ os described as: -
(a) The distance between the major diameter and the minor diameter
(b) The distance from the centre of one crest to the centre of the next
(c) The number of threads on a component
(b) The distance from the centre of one crest to the centre of the next
In a triple threaded screw, one revolution corresponds to:
(a) 1 Pitch’s
(b) 2 Pitch’s
(c) 3 Pitch’s
(c) 3 Pitch’s
While wire-locking the twists should be tight and even, applying no more than: -
(a) The highest limit in terms of twists when using .040’’ size wire
(b) 6 - 8 twists per inch
(c) 7 - 10 twists per inch
(c) 7 - 10 twists per inch
The advantage of a ‘‘P.L.I’’ washer is that: -
(a) Over torquing is impossible
(b) They are self-locking
(c) A bolt may be tightened to a pre-determined torque
(c) A bolt may be tightened to a pre-determined torque
Given the fastener part number NAS 6607-9D, how should it be safely secured?
(a) By lock wire
(b) By split pin
(c) By lock washer
(b) By split pin
D stands for drilled shank
Which of the following screws is not threaded over the full length?
(a) Machine Screws
(b) Structural Screws
(c) Self-tapping screws
(b) Structural Screws
How many bolt threads should appear above a self-locking nut?
(a) 1, 1/2
(b) 2, 1/2
(c) 3, 1/2
(b) 2, 1/2
The purpose of a self-aligning washer is to?
(a) To help align a nut and bolt
(b) To use on an inclined surface
(c) To align two or more parts together
(b) To use on an inclined surface
Nylon insert self-locking nuts should not be used in areas where the temperature exceeds:
(a) 90 degrees C
(b) 120 degrees C
(c) 110 degrees C
(b) 120 degrees C
Which aircraft screw had a blunt point to it:
(a) Type ‘‘A’’
(b) Type ‘‘B’’
(c) Type ‘‘C’’
(b) Type ‘‘B’’
What does a circle on the head of a bolt indicate
(a) Reworked bolt
(b) Close tolerance bolt
(c) Magnetically inspected
(a) Reworked bolt
Washers are used to: -
(a) Act as a bearing surface for the nut
(b) Keep the nut separated from the surface of the material
(c) Accomodate different diameter bolts in the same diameter hole
(a) Act as a bearing surface for the nut
What is the most common type of Boeing aircraft thread
(a) ISO Fine
(b) Unified Course
(c) Unified Fine
(c) Unified Fine
What is the diameter of the following bolt BACB30LK3-4?
(a) Diameter of 3/32
(b) Diameter of 3/16
(c) Diameter of 4/16
(b) Diameter of 3/16
Where is a Clevis bolt normally used:
(a) High temperature areas
(b) Frequent installation and removal areas
(c) Shear applications only
(c) Shear applications only
What does a triangle with a star in it indicate on a bolt:
(a) Reworked bolt
(b) Close tolerance bolt
(c) Magnetically inspected
(b) Close tolerance bolt
What does the term grip length describe on a bolt?
(a) Plain shank only
(b) Includes the threads
(c) Threaded portion only
(a) Plain shank only
Below what fraction does the number series come into use for a bolt diameter?
(a) 4/16
(b) 3/4
(c) 5/16
(a) 4/16
Which of the following uses a second nut to lock it?
(a) Plain nut
(b) Castle nut
(c) Wing nut
(a) Plain nut
What type of aluminium alloy is used in a ‘‘D’’ aircraft rivert?
(a) 2117
(b) 2024
(c) 2017
(c) 2017
Which head marking would be found on a ‘DD’ aircraft rivet?
(a) Dimple
(b) Teat
(c) Double Dash
(c) Double Dash
What material letter code would you associate with a 5056 alloy rivet?
(a) A
(b) D
(c) B
(c) B
Over what size must 2017 T3 rivets be - heat treated?
(a) Over 1/8 ‘’
(b) Over 5/32 ‘’
(c) 3/16 ‘’
(c) 3/16 ‘’
Which head marking would be found on an ‘‘AD’’ aircaft rivet?
(a) Dimple
(b) Teat
(c) Double Dash
(a) Dimple
Which aluminium alloy rivet has a ‘‘Raised Cross’’ marked on the thread?
(a) A
(b) AD
(c) B
(c) B
Which head marking on a rivet would signify a 2017 rivet?
(a) Dimple
(b) Teat
(c) Raised cross
(b) Teat
What material letter code would you associate with a 2017 alloy rivet?
(a) A
(b) D
(c) B
(b) D
Tension is a load desribed as: -
(a) A force that tends to compress
(b) A force that tends to stretch
(c) A forcet that tends to sever
(b) A force that tends to stretch
What is the Material letter code for rivets with a raised double dash on the head?
(a) AD
(b) D
(c) DD
(c) DD
Identify the head style on an MS20426AD4-7 rivet?
(a) Countersink
(b) Universal
(c) Round
(a) Countersink
MS20470D-6-5 indicates a rivet, which has:
(a) A shank length of 5/16’’ (excluding head)
(b) A shank length of 5/32’’ (excluding head)
(c) An overall length of 5/16’’
(a) A shank length of 5/16’’ (excluding head)
What are two common loads that rivets are subject to?
(a) Compression and tension
(b) Shear and tension
(c) Shear and torsion
(b) Shear and tension
What is the purpose of refrigerating 2017 and 2024 aluminium alloy rivets after heat treatment?
(a) To retard age hardening
(b) To accelerate age hardening
(c) To prevent work hardening
(a) To retard age hardening
When riveting magnesium structures what rivet type would you use?
(a) AD
(b) M
(c) B
(c) B
When carrying out the line maintenance and blind rivets have to be used, which of the following can not be used in place of a solid rivet?
(a) Cherry lock fastener
(b) Huck bolt fastener
(c) Cherry bulbed fastener
(a) Cherry lock fastener
What cherry fastener has a driving anvil?
(a) Cherry bulbed
(b) Cherry Lock
(c) Cherry Max
(c) Cherry Max
How many groups are the rivetnut lengths broken into?
(a) 2 grip groups
(b) 5 grip groups
(c) 6 grip groups
(c) 6 grip groups
In relation to cotter pins, the preferred method of installation is to: -
(a) Bend both legs around the nut
(b) Bend one leg over the bolt, not extending the diameter of the bolt, & bend the other leg down so as not to rest against the washer
(c) Use double wrap method
(b) Bend one leg over the bolt, not extending the diameter of the bolt, & bend the other leg down so as not to rest against the washer
What is another name for a PAL nut?
(a) Check Nut
(b) Wing nut
(c) Castle nut
(a) Check Nut
What is used to safety a castle nut?
(a) Locking wire
(b) Split pin
(c) Fiber washer
(b) Split pin
How many times can a lock clip on a turnbarrel be used?
(a) Twice
(b) Once
(c) As often as necessary
(b) Once
The woodruff key is: -
(a) A segment of parallel square
(b) A segment of parallel disc
(c) A segment of parallel triangle
(b) A segment of parallel disc
Machine screws are generally used: -
(a) In non structural application
(b) In structural applications
(c) Both a and b
(a) In non structural application
Which of the following are classed as lock washers?
(a) PLI washer
(b) Shake Proof washers
(c) Countersunk washers
(b) Shake Proof washers
An aircraft plain nut can be locked: -
(a) By using a cotter pin
(b) With a check nut
(c) An aircraft plain nut is a self-locking nut
(b) With a check nut
What is the name given to the part of an aircraft stud that is unthreaded?
(a) The metal area
(b) The plain area
(c) The tapered area
(b) The plain area
What is the name given to the fastener used on floor boards that installed and removed easily and allows screw installation?
(a) Clip nut
(b) Tinnerman nut
(c) Anchor nut
(a) Clip nut