Design for Reliability and Safety Flashcards

1
Q

What is single point failure

A

a single failure that leads to catastrophic failure

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2
Q

What is common mode failure

A

single effect that causes several sub-systems to fail

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3
Q

What is cascade failure

A

one failure that leads to another

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4
Q

What is a fault intolerant system

A

single failure causes system to fail (chain)

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5
Q

What is a fail safe

A

fail in a non-catastrophic way

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6
Q

What is a safe life

A

period of safe operation

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7
Q

Failure rate (lambda)

A

number of fails per time period

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8
Q

Mean time between failures (MTBF)

A

1/lambda

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9
Q

What 3 trends to failure distributions follow

A

exponential, normal, Weibull

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10
Q

Equation for component reliability

A

R(t) = exp(-lambda*t)

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11
Q

What are non-redundant components

A

a product which consists of a number of components that must all work for the product to function

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12
Q

What is ‘One-in-two’ element redundancy

A

Fault tolerant system as system can still function if one of two components fail (computers on an aircraft)

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13
Q

What effect does maximising m and n for a given m/n ratio have

A

The more components there are the less chance it will fail (3/6 is better than 1/2)

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14
Q

Name 3 ways a fail safe can fail a system safely

A

Overheating causing a fuse to trip
Ductile failure saving loss of structural support
Twin circuits in tandem

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15
Q

What does FMECA stand for

A

Failure mode effects and criticality analysis

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16
Q

What is the RPN and how is it calculated

A

Risk priority number - Multiplying Occurence, Severity and Detectability together (all out of 10)

17
Q

What is fault tree analysis (FTA)

A

It models how a failure or disaster can occur based on a series of events using AND or OR boxes

18
Q

What does a failure mode efffects analysis (FMEA) graph look like?

A

headings are:

Function; Failure mode; Effects; Causes; current controls; Occurence (O); Severity (S); Detectability (D); RPN (OSD)