Copper Tube, Tubing And Fittings Flashcards
What color code is copper DWV?
Yellow
What color code is copper type L?
Blue
What color code is copper type K?
Green
What color code is copper type M?
Red
List 3 advantages of copper tube over steel pipes.
Malleability
Ductility
Corrosion resistance
List 3 types of copper type K, L, and M I. Order of wall thickness (thickest to thin) and state wall thickness for 1/2 “ tube in each.
Type K - 0.049”
Type L - 0.040”
Type M - 0.028”
List 3 applications of DWV copper tube in the piping trade.
Drains
Waste
Vents
List 3 applications of type K copper tubing in the piping trades.
- Water service lines - soft copper
- Water distribution systems
- Low-pressure steam lines
- Heating systems
- Gas fitting
- DWV systems
- O2 and other specialized hospital piping systems
- Oil piping systems
List the application of type L copper tube in
The gas industry
Plumbing
Gas industry- below grade piping if factory coated, above ground for all systems up to 1 1/4 “NPS.
Plumbing- DWV, Water service, Water distribution
What is the main application of type M copper tube?
Residential and light commercial on building water and heating lines.
In what ways does soft temper copper tube differ from hard temper copper tube?
Soft copper can be bent without the use of special bending tools.
What is the greatest disadvantage of copper pipe over iron or steel pipe?
Copper has a higher rate of expansion
One of the disadvantages of soft copper tube is that it has a tendency to sag. What precaution should be observed to overcome this problem in long horizontal runs of soft temper copper tube?
Use more hangers and closer spacing.
In what sizes is DWV tube manufactured?
1 1/4 through 6” , I n straight lengths of 12’ and 20”
What are the minimum sizes of tube made in the following types?
Type M
Type K
Type L
Type DWV
Type M - 1/4”
Type K - 1/4”
Type L - 1/4”
Type DWV - 1 1/4”
What is the essential difference between oxygen tube and regular type K or L tube?
02 tube is cleaned and capped
Copper pipe is made from 99.7% pure copper. Explain what 99.7% pure copper means.
The copper has only 0.3% impurities.
Copper is used with other metals to form metallic alloys. Name one copper alloy and list the materials (and %) from which it is compounded.
Yellow brass- 66% copper, 34% zinc
Red brass - 85% copper and 15% zinc
Bronze - 90% copper and 10% tin
Use the types of copper tube used for the following applications :
- Hot and cold water lines
- Drainage waste and vent lines
- Water heating system
- Steam heating systems
- Underground gas lines
- Types K, L, and M
- Types DWV, K, L, and M
- Types K, L, and M
- Types K and L
- Type K- soft factory coated; Type L - soft factory coated; Type G
What does the abbreviation S.P.S mean when applied to copper pipe?
S.P.S - Standard Pipe Size / Steel Pipe Size
Copper tube is lighter that the same size steel pipe, but copper is heavier than steel. Explain.
Copper tube has a thinner wall thickness than steel pipe and copper has a grater relative density or specific gravity than steel.
What is the coefficient of expansion for copper?
0.0000171/degrees Celsius
Or
0.0000095/ degrees Fahrenheit
What is the chemical symbol for copper?
Cu
Copper pipe is measured by its approximate _____ up to _____and by its actual ______for ______ and over
Copper pipe is measured by its approximate inside diameter up to 12” NPS and by its actual outside diameter for 14 “ and over.
Copper tube is measured by its approximate
Inside diameter NPS
Copper tubing is is measured by its actual
Outside diameter
Can copper DWV be used for all above ground fixtures and drains? Explain.
No; the NPC in 2.2.7.4.3 states that “copper tube shall not be used for the fixture drain or the portion of the vent below the flood level rim of a flush valve-operated urinal”
Copper tube used for drainage and venting can be joined by the following methods
Soldering
M. J coupling- furnco coupling
Copper tube as used for above ground water lines can be joined by the following methods :
Soldering
Flared fittings
Compression fittings
Brazing
Copper wrot fittings are considered better than cast brass fittings for soldering. Why?
Cast brass fittings may have pinholes or sand holes in their casting that do not show up upon installation or testing. Wrot copper fittings do not have the same chance of having these problems.
Water lines connected to some plumbing fixtures utilize a flexible tube (speedy) connector. What type of seal is used on these?
What is the minimum diameter allowed?
What is the maximum length allowed?
Compression ferrule
1/4” ID
750 mm (30”) . Clause 2.6.3.4.3
A Tylok fitting differs from a standard compression fitting. Explain the difference.
Tylok uses an additional ferrul
What angle of flare is used in the piping trade?
45 degrees
What does an adapter listed as 3/4” copper to 3/4” MIP indicate?
3/4” female cup solder joint to 3/4” male iron pipe connection
List 3 methods of joining copper tube
Soldering
Flaring
Compression
What are the maximum temperatures of substances that are conveyed in a soft soldered pipeline and maximum steam pressure?
Max temp - 121 C (250 F)
Pressure - 15 psig
List 3 factors that would have direct effect on the maximum pressure that could be carried in a soft solder pipeline.
Temperature of fluid in the line
Size of the tube
Type of solder
List the proper steps for making a good soldered joint
Measure Mark Cut Ream Clean tube and fitting Flux tube and fitting Assemble and heat Solder Wipe clean
Solder designated at 50/50 indicates
Solder designated at 95/5 indicates
50/50- solder with 50% tin and 50% lead
95/5 - solder with 95%tin and 5% antimony
List 2 other names for mushy range
Plastic
Pasty
State the meaning of a eutectic composition and wether this is a practical solder for making a soldered joint.
Eutectic Composition- those specific alloy compositions that melt at one temperature and not over a range. In this respect eutueic alloys behave like pure metals and are not practical for making soldered joints.
State the liquid temperatures of
95-5 50-50 Tin Lead EnviroBrite Bridgit
95-5 : 240 c (464f) 50-50 : 215 c (420f) Tin : 230 c (450 f) Lead : 327 c (620f) EnviroBrite : 335c (635f) Bridgit : 332c (630f)
Why is it important to ream pipe ? What tools are used to ream copper pipe?
If pipe is not reamed, internal burrs can : restrict the bore of the tube, causing excessive pressure loss; cause turbulent flow in the pipe, which can result in a water hammer condition and cause local erosion of the tube; and catch foreign matter and create a stoppage in the tube.
List 2 primary purposes in f fluxing
To prevent oxidation of metals being joined
To promote wetting of the Metal
What is the purpose of a regulator on a soldering torch ?
To lower the tank pressure to the desired hose or working pressure
List 3 different types of torches that are used for soldering
Acetylene
Propane
MAPP gas, butane, gasoline
What are the components of red brass pipe and what method is used to join it?
Components- 85% tin and 15%zinc
Joined - threading