Chapter 22 GTAW Flashcards

You may prefer our related Brainscape-certified flashcards:
1
Q

What is out-of-position welding?

A

Welding in a position other than flat

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2
Q

What causes a weld bead to sag and not properly fill a joint in out-of-position welding?

A

gravity pushes the molten weld pool down.

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3
Q

What travel angle and work angle is used to weld a horizontal fillet weld?

A

travel angle: 15-30°
work angle: 45°

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4
Q

In a horizontal fillet weld, the torch is centered over the ___________

A

root of the weld but pointed more toward the vertical piece

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5
Q

Where is filler metal added to a horizontal fillet weld?

A

To the upper leading edge of the weld pool

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6
Q

When making a fillet weld in any position, a ___ weld pool is used

A

c-chaped

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7
Q

Why is a c-shaped weld pool used in any position while making a fillet weld?

A

It shows that both pieces are melting similar to welding in a flat position.

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8
Q

What should the face of a completed fillet weld look like?

A

It should be flat or slightly convex

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9
Q

How do you reduce undercut and underfill in a butt weld?

A

By adding filler metal on top of the weld pool

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10
Q

In a butt weld, the welding rod is held _________° above the axis of the weld.

A

15° - 20°
the welding rod is added to the front upper part of the weld pool

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11
Q

When welding downhill, the electrode is held in line with the weld axis with a _____ travel angle.

A

15° - 20°
It may be added from the top or side

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12
Q

How When welding in the vertical position with GTAW, thicker metals are welded with the weld pool moving from ______________

A

the bottom of the joint towards the top. this is also known as uphill (vertically up) welding.

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13
Q

Thin metals (1/16” or thinner) are welded using ________ welding.

A

downhill (vertically down)

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14
Q

When welding downhill, the filler metal is added to the ___________

A

trailing edge, which is the top of the weld pool, or the side of the weld pool.

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15
Q

Welding current for overhead welding can be reduced ______A, depending on the base metal thickness.

A

10-20A
10A less for thin metals on overhead than for flat welding
20A less for thick metals

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16
Q

Why reduce the current or use pulsed current for overhead welding?

A

To keep the weld pool smaller than for flat welding.

17
Q

Shielding gas flow rates must be _____ for overhead welding.

A

higher

18
Q

Why must shielding gas flow rates be higher for overhead welding?

A

Because argon is heavier than than air. To compensate, flow rates are increased.

19
Q

How much should shielding gas flow rates be increased when working overhead?

A

by 3-5 cfh (2-3 Lpm) for thin metals
5 cfh (3 LPM) on metals 3/16” or thicker

20
Q

What should you do if you get porosity when welding overhead?

A

Check to make sure you are keeping the correct arc length. If it is correct, increase the shielding gas flow.

21
Q

___________ and ___________ are meat very commonly welded with GTAW.

A

Stainless steel and aluminum

22
Q

_____________ GTAW can be used to make quality welds in all out-of-position weld joints.

A

pulsed

23
Q

________ is not radioactive material. It may be used as a replacement for ___________ electrodes where low level radiation is a concern.

A

Ceria
thoriated

24
Q

A CSA low carbon steel filler metal classification for GTAW is:
a. ER347
b. ER4043
c. ER5356
d. ER49S-2

A

d. ER49S-2

25
Q

The designation ER347 indicates

A

an autenistic stainless steel filler metal