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Elective 1 > Chapter 2 - Manufacturing Operations > Flashcards

Chapter 2 - Manufacturing Operations Flashcards

1
Q

An application of physical and chemical process to alter the geomety, propertis, and/or appearance of a given starting material to make parts or products.

A

Manufacturing (Technological Definition)

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2
Q

also includes the joining of multiple parts to make assembled products

A

Manufacturing

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3
Q

Accomplished by a combination of machinery, tools, power, and manual labor.

A

Manufacturing

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4
Q

Almost always carried out as a sequence of operations

A

Manufacturing

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5
Q

Transformation of materials into items of greater value by means of one or more processing and/or assembly operations.

A

Manufacturing (Economic Definition)

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6
Q

Manufacturing adds ___ to the material

A

value

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7
Q

3 Classification of Industries

A
  1. Primary industries
  2. Secondary industries
  3. Tertiary industries
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8
Q

cultivate and exploit natural
resources
▪ Examples: agriculture, mining

A

Primary industries

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9
Q

convert output of primary
industries into products
▪ Examples: manufacturing, power generation,
construction

A

Secondary industries

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10
Q

service sector
▪ Examples: banking, education, government, legal
services, retail trade, transportation

A

Tertiary industries

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11
Q

Production operations in the process industries and the discrete product industries can be divided into

A

Continuous production and

Batch production

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12
Q

Three Categories of Processing Operations

A
  1. Shaping operations
  2. Property-enhancing operations
  3. Surface processing operations
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13
Q

What are/is the shaping operations?

A
  1. Solidification processes
  2. Particulate processing
  3. Deformation processes
  4. Material removal processes
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14
Q

What process(es) is/are the property-enhancing operations?

A

heat treatments

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15
Q

What are/is the process(es) of surface processing operations?

A

▪ Cleaning and surface treatments

▪ Coating and thin-film deposition

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16
Q

A(n)_______ joins two or more components tocreate

a new entity which is called an assembly, subassembly,etc.

A

Assembly operation

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17
Q

What are the joining process?

A

▪ Welding
▪ Brazing and soldering
▪ Adhesive bonding

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18
Q

What are the mechanical assembly?

A

▪ Threaded fasteners (e.g., bolts and nuts, screws)
▪ Rivets
▪ Interference fits (e.g., press fitting, shrink fits)
▪ Other

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19
Q

Other Factory Operations

A

▪ Material handling and storage
▪ Inspection and testing
▪ Coordination and control

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20
Q

A means of moving and storing materials between processing and/or assembly operations

A

Material Handling

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21
Q

What are the material transport?

A

▪ Vehicles, e.g., forklift trucks, AGVs, monorails
▪ Conveyors
▪ Hoists and cranes

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22
Q

it is an examination of the product and its components to determine whether they conform to design specifications.

A

Inspection

23
Q

observing the product (or part, material, subassembly) during actual operation or under conditions that might occur during operation

A

Testing

24
Q

Facilities organised in the most efficient way to serve the particular mission of the plant and depends on what?

A

▪ Types of products manufactured
▪ Production quantity
▪ Product variety

25
Q

It is the number of units of a given part or product produced annually by the plant

A

Production Quantity (Q)

26
Q

It is the number of different product or part designs or types

A

Product Variety (P)

27
Q

products differ greatly

▪ Few common components in an assembly

A

‘Hard’ product variety

28
Q

small differences between
products
▪ Many common components in an assembly

A

‘Soft’ product variety

29
Q

this shop produces low quantities of specialized and

customized products

A

Job shops

30
Q

Plant layouts for Job shop

A

▪ Fixed position

▪ Process layout

31
Q

What are the 3 quantity ranges?

A
  1. Low production
  2. Medium production
  3. High production
32
Q

a quantity ranges that has 1 to 100 units

A

Low production

33
Q

a quantity ranges that has 100 to 10,000 units

A

Medium production

34
Q

a quantity ranges that has 10,000 to millions of units

A

High production

35
Q

What are the 2 type of production in medium Production Quantities?

A
  1. Batch production

2. Cellular manufacturing

36
Q

It is a hard product variety with a given product is produced, and then the facility is changed over to produce another product

A

Batch production

37
Q

It is soft product variety and a mixture of products is made without significant changeover time between products

A

Cellular manufacturing

38
Q

What are/is the typical layout for Batch Production?

A

Process Layout

39
Q

What are/is the typical layout for Job shop?

A

▪ Fixed position

▪ Process layout

40
Q

What are/is the typical layout for Cellular manufacturing?

A

cellular layout

41
Q

What are the 2 type of production in High Production Quantities?

A
  1. Quantity production

2. Flow line production

42
Q

Equipment is dedicated to the manufacture of one product

▪ Standard machines tooled for high production (e.g., stamping presses, molding machines

A

Quantity Production

43
Q

What are/is the typical layout for Quantity production?

A

process layout

44
Q

Multiple workstations arranged in sequence

▪ Product requires multiple processing or assembly steps

A

Flow line production

45
Q

What are the common layout for Flow line production?

A

Product layout

46
Q

Amount of product currently located in the factory that is either being processed or is in between processing operations

A

Work In Progress

47
Q

It is under the costs of manufacturing operations that remain constant for any output level.

A

Fixed costs

48
Q

It is under the costs of manufacturing operations that vary in proportion to production output level.

A

Variable costs

49
Q

What are the alternative classification of manufacturing costs?

A
  1. Direct labor
  2. Materials
  3. Overhead
50
Q

It is an alternative classification of manufacturing costs that refers to wages and benefits paid to workers

A

Direct Labor

51
Q

It is an alternative classification of manufacturing costs that refers to costs of raw materials

A

Materials

52
Q

It is an alternative classification of manufacturing costs that refers to all of the other expenses associated with running the manufacturing firm.

A

Overhead

53
Q

2 categories/classification of overhead

A

▪ Factory overhead

▪ Corporate overhead

Elective 1 (4 decks)

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