Chapter 11 Flashcards
The output of a manufacturing process shows random
variations due to …… variability (one word, small letters)
Inherent
According to principle … of HACCP, control limits must be set for the
pasteurization temperature of milk. (answer with a number)
3
HACCP is not the only quality management system implemented in the food industry. A. True B. False
A
Purpose of packaging
It is the ultimate step in maintaining any gains effected by processing
food products and provides for food distribution, product safety, and
convenience
Aside from its food preservation role, packaging serves to display,
advertise, and inform
Another name fo rallied industry
Ancillary sector
How much of all packaging materials food packaging uses
50%
What costs more food product or packaging
Packaging
Why do you need specialize machinery in food manufacture for packaging
filling/forming/closing
Why do we need packaged to have specialized performance characteristics
Packages themselves often undergo additional processes freezing,
thermal processing, cooking, etc.
Some Desirable Features Associated with an Ideal Package (13)
Nontoxic and compatible with food product Sanitary and rugged protects product against micro and macrorganisms , i.e., Excludes bacteria, insects, rats Moisture/fat protection no transfer/absorption of either Gas/odor protection no transfer Light protection reduce product autoxidation/color fading Transparency glass/plastic Tamper resistance prevent opening before purchase Ease of opening pull tabs, twist caps Low weight shipping costs Pouring feature convenience Re sealing capability convenience/extend shelf life Ease of disposal biodegradable -Resistance to impact plastic Appearance printability/color/size/shape Special features e.g., Microwaveable
The ideal package would address ___ at minimal cost
as many of these features as
possible at minimal cost
Tetra Brik is suitable for commercial sterilization A. True B. False
B
What is primary package
Primary comes into contact with food
What is secondary package
Secondary often provides for rigidity, printing or grouping products
into a larger unit
What is tertiary packaging
Tertiary fulfills the same role with respect to secondary packaging
Describe what packages are there for frozen foods and can foods in regards ti primary,secondary,etc.
e.g., frozen foods plastic bag ( 1 °°), Cardboard box 2
Cans ( 1 °°) and corrugated box 2 °°) and pallet to hold a set number of
boxes ( 3
Examples of rigid,semirigid and flexible packaging
Rigid e.g., Cans, jars Semi rigid e.g., Squeeze bottle/tetra brick Flexible e.g., Retort pouch/plastic bags
Advantages and cons of rigid and flexible packaging
Rigid packaging provides best protection but occupies a lot of space
Flexible packaging does not provide as much protection but
significantly reduces warehousing costs
Tetra brick is what kind of packaging (classification in flexible-rigid classification) and another classification
Tetra brick combination of both (flexible made into semi rigid) and is
made on site from roll stock
Tetra brick is one of many
form fill seal ” packages
Another form-fill-seal example (not tetra brick)
Other forms include plastic
bottles, form trays, etc. That are
made by blow molding on site
What is hermetic packaging
A hermetic package is by definition impermeable to gases and
vapors
What packaging meet the requirements of hermetic packaging
Cans and bottles meet these requirements, as does tetra brick
Does flexible packaging is hermetic?
Many flexible packages are semi permeable to gases and
susceptible to pinholes
Exception is the retort pouch
Common packaging materials
Metal Glass Paper Plastics Plastic/Metal/Paper Laminates
Tin can is made form
originally made of steel with a thin coating of tin to
prevent rusting
Tin (expensive) has been replaced by other metallic coatings or
corrosion resistant steel alloys are used
Epoxy resins usage
used as internal coatings for acidic and other corrosive
food products protects integrity of can and prevents contamination
of contents by dissolved metals
Epoxy resins is made using
bisphenol A (BPA)
How much aluminum cans are made every minute
Manufactured and sealed at rates of over 1,000 /min
seal of aluminum cans is made from
five metal folds , sealed by epoxy
Conventional cans are made of ___ pieces
Conventional cans are 3 pieces (bottom and side premade, plus lid to
be added)
2 piece cans are more common in
2 piece cans (no bottom seam) are available in both steel and
aluminum, but more common in aluminum cans
why there is ribbing on many cans
strength
Advantages of aluminum
Light and resistant to atmospheric corrosion and malleable ( can be smashed after using), pull tab
who has more strength steel or aluminum
steel
aluminum cans need ___ to maintain shape
pressure
aluminum foil is used as
Aluminum foil is also used extensively as a laminate to provide a
gas/vapor barrier in other packaging materials (e.g., Retort pouch)
Why is better to recycle aluminum
Economic benefits
Advantages and disadvantages of glass
Advantages : chemically inert and transparent
Disadvantages : heavy and fragile, Susceptible to mechanical and thermal shock e.g., In a retort
How breakage of glass can be overcame
Breakage can be reduced substantially by adding coatings to glass
How glass is produced
combine sand, soda ash and limestone heat to 1500 C and
blow mold
Glass is susceptible to thermal shock, can we microwave in it
Microwaveable the microwave has brought glass back as a major
packaging contender
A …… package is impermeable to gases and vapors
(one word, small
Hermetic
When paper is used with food and what extra step should be done to prevent its moisture ingression
Paper cheap and versatile generally coated when used for food
contact
Often waxed for food applications to prevent loss of strength due to
moisture ingression
Paper needs to meet ___ standards in order to be used as wrap for food
Food-grade microbial
Paper has made major inroads into packaging with ____
the tetra pack
tetra brick system as a laminate
How many plastic polymers are used
20
Plastic can be produced as 2 types of polymers ___
homopolymers or heteropolymers
How plastic bottle are made
Can be melted and blown into containers (bottles, tubs, etc.) and
formed into films
Typical films and the material they made of
Regenerated cellulose cellophane Polyamide nylon Polyester resin mylar Polyethylene e.g., saran wrap [originally polyvinylidene chloride ( pvc
What can be done in order to obtain Can obtain very specific properties in terms of moisture or gas
barriers , e.g., films having selective permeabilities (water vapor, O 2 ,
CO 2
Polymers can also be co extruded to form laminates so as to combine
the properties of various individual films
Typical Considerations in Selecting a Film
Thickness Clarity Max/min temperature (melting vs. cracking) Resistance to sunlight Gas/vapor permeability
Basic retort pouch is ___
tetra laminate
Layer sin tetra laminate
1 layer (inner) polypropylene : provides food compatibility, sealing
properties
2 layer aluminum foil : provides hermetic barrier properties
3 layer nylon : provides resistance to abrasion tough
4 layer (outer): polyester : provides heat resistance and printability
Limitations of retort pouch
Limitations: slow filling rates and
High cost of package
What package is used for ready to eat lunches, convenience food
Retort thermo formed trays