Cement Introduction Flashcards
What is the primary function of cement?
Cement binds sand and rocks into a matrix.
Cement and concrete are often used synonymously, but they are different materials.
What is hydraulic cement?
A cement which possesses the property of hardening in combination with water.
What are the raw materials used to manufacture Portland cement?
- Lime
- Silica
- Alumina
- Iron oxide
What is Tricalcium silicate (C3S) responsible for in Portland cement?
Hydrates and hardens rapidly, responsible for initial set and early strength.
What role does gypsum play in Portland cement?
Gypsum is added to retard hydration.
Who is Joseph Aspdin?
A bricklayer and mason who patented hydraulic cement called Portland cement in 1824.
What is hydration in the context of hydraulic cement?
The process where water mixed with Portland cement causes chemical reactions that lead to hardening.
What are the five types of Portland cement according to ASTM C150?
- Type I - Ordinary Portland Cement
- Type II - Moderate Heat Cement
- Type III - High Early Strength Cement
- Type IV - Low Heat Cement
- Type V - High Sulfate Resistance Cement
What is the purpose of Type II Portland cement?
Generates less heat during curing and is more resistant to sulfate attack.
What is the characteristic of Type III Portland cement?
Formulated to gain strength quickly, ideal for fast-setting projects.
What is Pozzolan?
A siliceous and aluminous material that reacts with calcium hydroxide to form cementitious compounds.
What is bleeding in concrete?
Appearance of water on the surface of concrete after it has consolidated but before it is set.
What are the problems associated with bleeding in concrete?
- Delays finishing operation
- High water-cement ratio
- Poor bond between layers
- Poor pumpability
What are solutions to reduce bleeding in concrete?
- Use more fines by adding pozzolan
- Adjust grading of aggregates
- Introduce entrained air
- Reduce water content
What is the purpose of entrained air in concrete?
To create tiny air bubbles that increase durability and workability.
What is Fly Ash?
A byproduct from burning pulverized coal in electric power plants, used as pozzolan.
What is the ASTM C618 classification for Fly Ash?
- Class C - High lime content, self-cementing
- Class F - Low lime content, purely pozzolanic
What is GGBFS?
Ground Granulated Blast Furnace Slag, a replacement for Portland cement.
What is the main advantage of using Type V Portland cement?
Provides superior protection against sulfate attack.
What is the effect of Tricalcium aluminate (C3A) in Portland cement?
Hydrates quickly and liberates a large amount of heat, contributing to early strength.
What does the term ‘calcination’ refer to in cement production?
The process that restructures molecular composition in the kiln.
What is the typical percentage of portland cement in total mass of cementitious material?
Between 25 and 70%
This percentage varies based on specific applications and formulations.
What is a fundamental quality control issue for cement producers?
Proper hydration of portland cement
Specifications control quality but do not guarantee concrete quality.
What factors influence the quality of concrete made with cement?
Mix design, quality control, characteristics of mixing water and aggregates
All these factors interact to determine the final concrete quality.