Capsules, Coatings, Crystals Flashcards

1
Q

Differentiate between atoms, molecules, crystals, and particles.

A

• Atoms: The smallest unit of an element, consisting of protons, neutrons, and electrons.
• Molecules: Groups of two or more atoms bonded together (e.g., H2, C2H5OH).
• Crystals: Solids with molecules arranged in a regular, repeating pattern over long distances.
• Particles: Aggregates of crystals or molecules, often observed microscopically.

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2
Q

Define the term “crystalline material.”

A

Crystalline materials are solids characterized by long-range order, where molecules are arranged in a regular pattern in three dimensions.

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3
Q

Define the term “amorphous material.”

A

Amorphous materials lack long-range order. Their molecules are arranged randomly, similar to a liquid, but the material is solid (e.g., glass).

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4
Q

Discuss the importance of the crystalline state in pharmacy.

A

• Crystalline structures influence the solubility, dissolution rate, and bioavailability of drugs.
• Understanding the crystalline state helps control the physicochemical properties of pharmaceutical powders, improving drug formulation and efficacy.

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5
Q

What is polymorphism in the context of crystalline materials?

A

Polymorphism refers to the ability of a substance to exist in multiple crystalline forms with different three-dimensional arrangements of the same compound.

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6
Q

Describe the basic steps of crystallization.

A
  1. Nucleation: Formation of small clusters of molecules.
  2. Growth: Expansion of these clusters into larger, defined crystals.
  3. Maturation: Crystals reach their final size and shape.
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7
Q

How does the solid state influence drug solubility and dissolution?

A

• Solubility depends on the crystal structure (Cs).
• Dissolution rate affects bioavailability, as only dissolved drugs are absorbed.
• Crystal size and shape can impact these properties.

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8
Q

What is a crystal unit cell?

A

The smallest repeating structure of a crystal, defined by its dimensions (a, b, c) and angles (α, β, γ), that replicates throughout the crystal.

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9
Q

How can we differentiate between crystalline and amorphous materials?

A

Crystalline materials scatter X-rays in a regular pattern, while amorphous materials do not show such order when exposed to X-ray radiation.

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10
Q

What holds crystalline solids together?

A

Crystalline solids are held together by non-covalent intermolecular forces, such as:
• Electrostatic interactions (e.g., NH3+…Cl-)
• Hydrogen bonds (e.g., δ+C=O…δ+H-O)
• Dipole-dipole interactions
• Dispersion forces (van der Waals forces).

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11
Q

How does polymorphism affect solubility and bioavailability?

A

Different polymorphs have varying solubility due to differences in crystal packing. Solubility impacts the dissolution rate, which in turn affects bioavailability.

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12
Q

Describe the steps in crystallization from a solution.

A
  1. Dissolve solid in a solvent to saturation.
  2. Remove excess solid to form a saturated solution.
  3. Cool or evaporate solvent to reach supersaturation.
  4. Nucleation and crystal growth occur.
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13
Q

What is the difference between solvates, hydrates, and co-crystals?

A

• Solvates: Crystals containing solvent molecules in their structure.
• Hydrates: Solvates with water as the solvent.
• Co-crystals: Crystals composed of the API and a neutral compound, not a solvate or salt.

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14
Q

How can the solubility of a poorly soluble API be improved?

A
  1. Use a different polymorph.
  2. Create a salt form.
  3. Form a co-crystal with another molecule.
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15
Q

What are the main types of capsules?

A
  1. Hard Capsules: Two-piece shells filled with dry solids or liquids.
  2. Soft Capsules (Softgels): One-piece shells filled with liquids or pastes.
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16
Q

Why are capsules used in pharmaceuticals?

A

Capsules protect the API, mask unpleasant tastes, and allow for precise dosing and controlled drug release.

17
Q

What materials are used to manufacture capsules?

A

• Gelatin or hydroxypropylmethylcellulose (HPMC)
• Water
• Plasticizers (for soft capsules)
• Colourants and preservatives

18
Q

What are the quality tests for capsules?

A

Capsules must pass tests for weight uniformity, API content, disintegration, and dissolution time.

19
Q

How is gelatin produced for capsule manufacturing?

A

• Acid Process: Collagen treated with acid, heated, filtered, and dried.
• Alkali Process: Collagen treated with NaOH, demineralized, filtered, and dried.

20
Q

What are the advantages and disadvantages of gelatin in capsules?

A

• Advantages: Non-toxic, soluble at body temperature, and good film-forming properties.
• Disadvantages: Unsuitable for vegetarians as it is derived from animal by-products.

21
Q

What are common excipients in powder-filled capsules?

A

• Diluents: Improve plug formation.
• Lubricants: Reduce adhesion.
• Glidants: Enhance flow properties.
• Disintegrants: Help break down the capsule.

22
Q

What are the main reasons for coating pharmaceutical dosage forms?

A

• Protecting the API from light and moisture.
• Masking the taste of the drug.
• Improving ease of swallowing.
• Enhancing product appearance and brand identification.
• Facilitating identification by manufacturers, pharmacists, and patients.
• Improving handling during manufacturing (e.g., flow, strength, reducing cross-contamination).
• Imparting modified-release characteristics.

23
Q

What are the three main types of coating processes?

A
  1. Film Coating: Thin polymer-based coating applied to tablets, capsules, or multiparticulates.
  2. Sugar Coating: Sucrose-based coating for tablets, providing a glossy finish and taste masking.
  3. Compression Coating: Compacting granular material around a tablet core, often used to separate incompatible materials.
24
Q

What are the two types of film coatings and their purposes?

A
  1. Immediate-release film coatings: Non-functional, water-soluble, used for appearance and identification.
  2. Modified-release film coatings: Include gastro-resistant coatings (soluble at pH >5-6) and extended-release coatings (consistent release over 6-12 hours).
25
Q

What is the film-coating process?

A

• Spraying a liquid polymer-based formulation onto rotating or fluidized dosage forms.
• Removing solvent through drying, leaving a thin polymer film.

26
Q

What are the components of a film-coating formulation?

A

• Polymer
• Plasticiser
• Colourants
• Solvent/vehicle

27
Q

What are the requirements for film-coating polymers?

A

• Solubility (in GI tract and solvents).
• Viscosity (low for ease of transfer).
• Permeability (important for taste masking and stability).
• Mechanical properties (strength, flexibility, adhesion).

28
Q

Name some polymers used in immediate-release coatings.

A

• Cellulose ethers: Hydroxypropylmethylcellulose (HPMC), Methylcellulose (MC).
• Synthetic polymers: Polyvinyl alcohol (PVA), Poly(N-vinylpyrrolidone) (PVP).

29
Q

Which polymers are used for modified-release coatings?

A

• Cellulose derivatives: Ethylcellulose (e.g., ETHOCEL™).
• Methacrylic acid copolymers (e.g., Eudragit®).

30
Q

What are the steps in the sugar-coating process?

A
  1. Sealing (waterproofing the core).
  2. Subcoating (applying bulking agents, antiadherents, binders).
  3. Smoothing (sucrose to even the surface).
  4. Colouring (using dyes or pigments).
  5. Polishing (adding wax for a glossy finish).
  6. Printing (logos, names, dosage).
31
Q

What are the benefits of sugar coating?

A

• Low cost and simple equipment required.
• Glossy, attractive finish.
• Taste masking, improving swallowability.

32
Q

Why are plasticisers used in coatings?

A

To improve film flexibility and reduce residual stresses during drying.

33
Q

What are examples of plasticisers?

A

Propylene glycol, oligomeric PEG, diethyl phthalate (DEP), triethyl citrate.

34
Q

What types of colourants are used in coatings?

A

• Water-soluble dyes (e.g., Quinoline Yellow).
• Water-insoluble pigments (e.g., Titanium Dioxide, Iron Oxides).

35
Q

What is compression coating, and what is its primary use?

A

Compaction of granular material around a tablet core, mainly to separate incompatible materials.